Harbor Freight Tools Stepper Machine 1102 User Manual

REUSABLE / REFILLABLE  
AEROSOL SPRAY CAN  
1102  
SET UP AND OPERATING INSTRUCTIONS  
®
Distributed exclusively by Harbor Freight Tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS MANUAL.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
d.  
e.  
Use safety equipment. A  
dust mask, non-skid safety  
shoes and a hard hat must  
be used for the applicable  
conditions. Wear heavy-duty work  
gloves during use.  
Work area  
a. Keep the work area clean and well  
lighted. Cluttered benches and dark  
areas increase the risks of electric  
shock, fire, and injury to persons.  
b. Do not operate the tool in explo-  
sive atmospheres, such as in the  
presence of flammable liquids,  
gases, or dust. The tool is able to  
create sparks resulting in the ignition  
of the dust or fumes.  
Always wear eye protec-  
tion. Wear ANSI-ap-  
proved safety goggles.  
Tool use and care  
a. Do not force the tool. Use the  
correct tool for the application. The  
correct tool will do the job better and  
safer at the rate for which the tool is  
designed.  
c. Keep bystanders, children, and  
visitors away while operating the  
tool. Distractions are able to result in  
the loss of control of the tool.  
Personal safety  
b. Disconnect the tool from the air  
source before making any adjust-  
ments, changing accessories, or  
storing the tool. Such preventive  
safety measures reduce the risk of  
starting the tool unintentionally. Turn  
off and detach the air supply, safely  
discharge any residual air pressure,  
and release the throttle and/or turn  
the switch to its off position before  
leaving the work area.  
a. Stay alert. Watch what you are do-  
ing and use common sense when  
operating the tool. Do not use the  
tool while tired or under the influ-  
ence of drugs, alcohol, or medica-  
tion. A moment of inattention while  
operating the tool increases the risk  
of injury to persons.  
b. Dress properly. Do not wear loose  
clothing or jewelry. Contain long  
hair. Keep hair, clothing, and  
gloves away from moving parts.  
Loose clothes, jewelry, or long hair  
increases the risk of injury to persons  
as a result of being caught in moving  
parts.  
c. Store idle tool out of reach of chil-  
dren and other untrained persons.  
A tool is dangerous in the hands of  
untrained users.  
d. Maintain tool with care. A properly  
maintained tool is easier to control.  
c. Do not overreach. Keep proper  
footing and balance at all times.  
Proper footing and balance enables  
better control of the tool in unexpect-  
ed situations.  
e. Check for misalignment or bind-  
ing of moving parts, breakage of  
parts, and any other condition that  
affects the tool’s operation. If dam-  
aged, replace Spray Can. There is a  
risk of bursting if the tool is damaged.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
6. Do not use with corrosive products.  
Air source  
7. A tire chuck (not included) must be  
attached to the air supply hose in  
order to pressurize Spray Can.  
a.  
Never connect to an air  
source that is capable of  
exceeding 90 PSI. Over  
pressurizing the tool may  
8. Do not expose to heat or store at  
temperature above 120° F.  
cause bursting, abnormal operation,  
breakage of the tool or serious injury  
to persons. Use only clean, dry,  
regulated compressed air at the rated  
pressure or within the rated pressure  
range as marked on the tool. Always  
verify prior to using the tool that the  
air source has been adjusted to the  
rated air pressure or within the rated  
air-pressure range.  
9. Obey the manual for the hand pump  
and the compressor used to power  
this tool.  
10. Flush the system with pressurized  
clean water after use with liquids  
other than water.  
11. Do not overfill the Spray Can. It  
holds 16 fluid ounces (max. filled  
liquid should not exceed 8 fluid ounc-  
es.)  
b. Never use oxygen, carbon dioxide,  
combustible gases or any bottled  
gas as an air source for the tool.  
Such gases are capable of explosion  
and serious injury to persons.  
12. Read warnings of fluids and applica-  
tions used with Spray Can. Adhere to  
all safety warnings concerning han-  
dling of applications.  
SAVE THESE  
INSTRUCTIONS.  
13. DO NOT spray up wind.  
14. Before storing, discharge contents,  
flush with clean water, and wash  
and dry exterior. Then store in a safe  
place out of reach of children.  
Specific Safety Instructions  
1. The warnings and precautions dis-  
cussed in this manual cannot cover  
all possible conditions and situations  
that may occur. It must be under-  
stood by the operator that common  
sense and caution are factors which  
cannot be built into this product, but  
must be supplied by the operator.  
SAVE THESE  
INSTRUCTIONS.  
2. Do not use with bottled gases.  
3. Always keep Sealing Gasket (3) in  
place.  
4. Check all local laws regarding use.  
5. Do not puncture or incinerate Spray  
Can.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
Specifications  
Air Supply  
TO PREVENT  
Max. Air Pressure 90 PSI  
EXPLOSION:  
Use only clean, dry, regulated,  
compressed air to power this  
tool. Do not use oxygen,  
carbon dioxide, combustible  
gases, or any other bottled  
gas as a power source for this  
tool.  
Air Inlet  
Schrader (Bicycle) Valve  
Capacity  
16 fluid ounces  
Coarse Spray (Green)  
Medium Spray (Black)  
Fine Spray (Blue)  
Jet (No color; equipped  
with opening for jet spray  
extension)  
Spray Buttons (4)  
INITIAL TOOL SET UP/  
ASSEMBLY  
Read the ENTIRE IMPORTANT  
SAFETY INFORMATION  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
Unpacking  
1. Incorporate an in-line shut-off valve,  
regulator with pressure gauge, and  
filter for best service, as shown in the  
diagram above. An in-line shutoff  
valve is an important safety device  
because it controls the air supply  
in the event of an air hose rupture  
or other emergencies.  
When unpacking, make sure that  
the item is intact and undamaged. If any  
parts are missing or broken, please call  
Harbor Freight Tools at the number shown  
throughout the manual as soon as pos-  
sible.  
This air tool may be shipped with a  
protective plug covering the air inlet.  
Remove this plug before set up.  
2. Attach a tire chuck to one end of the  
air supply hose and the other end  
of the hose to the air supply (neither  
one is supplied.)  
Note: Air flow, and therefore tool perfor-  
mance, can be hindered by under-  
sized air supply components.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
3. Close the in-line safety valve be-  
tween the compressor and the tool.  
are found, do not use tool until  
repaired or replaced.  
4. Turn on the air compressor according  
to the manufacturer’s directions and  
allow it to build up pressure until it  
cycles off.  
Tool Set Up  
TO PREVENT  
SERIOUS INJURY:  
Do not adjust or tamper with  
any control or component in a  
way not specifically explained  
within this manual. Improper  
adjustment can result in tool  
failure or other serious  
hazards.  
5. Adjust the air compressor’s output  
regulator so that the air output is  
enough to properly charge the tool,  
but the output will not exceed the  
tool’s maximum air pressure require-  
ment at any time. Adjust the pres-  
sure gradually, while checking the air  
output gauge to set the right pressure  
range.  
General Operating Instructions  
1. Twist off the Head Unit (1) from the  
Tank (4) and inspect the Sealing Gas-  
ket (3). Replace if damaged.  
6. Inspect the air connections for leaks.  
Repair any leaks found.  
Note: Residual air pressure should not be  
present after the tool is disconnected  
from the air supply. However, it is a  
good safety measure to attempt to  
discharge the tool in a safe fashion  
after disconnecting to ensure that the  
tool is disconnected and unpowered.  
2. If used with liquids, fill ONLY halfway  
with the liquid to be sprayed (max. 8  
fluid ounces.)  
3. Replace the Head Unit and twist shut.  
4. Unscrew and remove Valve Cap (10),  
place the other end of Cap into valve  
stem and check that valve core (not  
shown) is tight.  
OPERATING INSTRUCTIONS  
Read the ENTIRE IMPORTANT  
SAFETY INFORMATION  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
5. Attach Air Chuck to Valve Stem (2).  
6. Pressurize Spray Can to 90 PSI max.  
WARNING! Be careful of discharge  
during fitting.  
7. Fit selected Spray Button onto top of  
Head Unit:  
Inspect tool before use, looking  
for damaged, loose, and  
a.) Coarse Spray - Green Button  
(6). Use on heavy viscous liquids  
such as oil and wax  
missing parts. If any problems  
b.) Medium Spray - Black Button  
(7). Use on medium viscous liquids  
such as paints, window cleaner.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
Cleaning, Maintenance, and  
Lubrication  
c.) Fine Spray - Blue Button (8).  
Use on this viscous liquids such as  
insecticides, water, or final coating  
cellulose.  
Note: These procedures are in addition to  
the regular checks and maintenance  
explained as part of the regular op-  
eration of the air-operated tool.  
d.) Jet Spray - No Color (5). Used  
Jet Extension (4) for hard to reach  
spots. Attach the Jet Extension to Jet  
Spray before inserting it into Spray  
Can.  
1. When finished, discharge air pres-  
sure by pressing on the stem of the  
valve core with a narrow screwdriver  
tip. Twist of the Head Unit (1) and  
empty contents of Tank (4) in a safe  
area.  
8. Shake can to mix liquid contents.  
Then hold upright and press on Spray  
Button.  
2. Fill the Spray Can with fifty percent  
fresh water and reattach the Head  
Unit.  
USER-MAINTENANCE  
INSTRUCTIONS  
3. Pressurize the Spray Can. Aim the  
Button into a bucket containing some  
water and depress the button to  
discharge the Tank contents, flushing  
the system.  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
TO PREVENT  
SERIOUS INJURY  
FROM ACCIDENTAL  
NOTE: This step can be omitted if the  
Spray Can was used with fresh-water  
applications or as an air duster.  
OPERATION: Detach the air  
supply, safely discharge any  
residual air pressure in the  
tool before performing any  
inspection, maintenance, or  
cleaning procedures.  
4. Clean external surface of the tool with  
a clean, dry cloth. Then store indoors  
and out of reach of children.  
TO PREVENT SERIOUS  
INJURY FROM TOOL  
FAILURE: Do not use  
damaged equipment. If  
abnormal noise, vibration,  
or leaking air occurs, have  
the problem corrected before  
further use.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
Troubleshooting  
Problem  
Possible Causes  
Likely Solutions  
1. Make sure can is not filled over 50 percent  
with liquid.  
Spray only “jets”. 1. Can is overfilled.  
2. Product is too thin.  
2. Add product with correct thickness.  
3. Incorrect air pressure.  
3. Make sure air pressure is between 50 and 90  
PSI.  
4. Button has been blocked.  
5. Broken Spray Button.  
4. Clean or replace clogged button.  
5. Pry out Spray Button and replace with new  
one. Do not insert anything through supply  
tube attached to the valve body.  
1. Make sure air pressure is between 50 and 90  
PSI.  
Air bubbles  
appear in sprayed  
material.  
1. Incorrect air pressure.  
2. Using incorrect Spray Button. 2. Switch Spray Buttons and apply finer coating  
before coating dries.  
Severe air  
leakage.  
1. Cross-threaded Valve Body.  
2. Damaged valve or housing.  
1. Back off and reattach.  
2. Replace damaged components.  
3. Replace Sealing Gasket.  
4. Tighten/replace valve core.  
3. Dirty, worn or damaged  
Sealing Gasket.  
4. Loose or bad valve core.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. Disconnect air supply before service.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 8  
 
PARTS LIST AND ASSEMBLY DIAGRAM  
Part  
Description  
Q’ty  
Part  
Description  
Q’ty  
1
2
3
4
5
Head Unit  
1
1
1
1
1
6
7
8
9
Jet Spray Button  
1
1
1
1
1
Valve Stem  
Sealing Gasket (not shown)  
Tank  
Coarse Spay Button (Green)  
Medium Spray Button (Black)  
Fine Spray Button (Blue)  
Jet Extension  
10 Valve Cap  
1
3
2
10  
4
5
6
7
8
9
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT  
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/  
OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE  
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
90 Day Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free  
from defects in materials and workmanship for the period of 90 days from the date of  
purchase. This warranty does not apply to damage due directly or indirectly, to misuse,  
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal  
activity, improper installation, normal wear and tear, or to lack of maintenance. We  
shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product.  
Some states do not allow the exclusion or limitation of incidental or consequential  
damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY  
IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we  
will either repair or replace the product at our election or we may elect to refund the  
purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that  
the defect resulted from causes not within the scope of our warranty, then you must  
bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 1102  
For technical questions, please call 1-800-444-3353.  
Page 10  
 

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