®
18 Gauge
Air Brad Nailer
Model 42528
ASSEMBLY AND OPERATION INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
©
®
Copyright 2000, 2004 by Harbor FreightTools . All rights reserved. No
portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
7.
8.
Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines or air hoses.
Use eye and ear protection. Always wear ANSI approved impact safety goggles
and appropriate hearing protection. Wear a full face shield if you are producing
metal filings or wood chips. Wear an ANSI approved dust mask or respirator
when working around metal, wood, and chemical dusts and mists. Other people
in the work area must also wear ANSI approved impact safety goggles.
9.
Maintain tools with care. Keep tools clean for better and safer performance. Follow
instructions for lubricating and changing accessories. Inspect tool cords and air hoses
periodically and, if damaged, have them repaired by an authorized technician.The handle
must be kept clean, dry, and free from oil and grease at all times. Do not operate a tool if
any portion of the tool’s operating controls are inoperable, disconnected, altered or not
working properly.
10. Disconnect Air Hose and release any built-up air pressure. Never service the Nailer,
clear jams, or disassemble with the air hose attached. Always release any built-up air
even after disconnecting hose. Disconnect the Nailer when not in use.
11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before attaching to an air source.
12. Avoid unintentional starting. Be sure the trigger is in the Off position when not in use
and before plugging in. Do not carry any tool with your finger on the trigger, whether it is
attached to an air source or not. Do not point the tool towards yourself or anyone whether
it contains fasteners or not.
13. Stay alert. Watch what you are doing, use common sense.Do not operate any tool when
you are tired.
14. Check for damaged parts. Before using any tool, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment and binding of moving parts; any broken parts or mounting
fixtures;and any other condition that may affect proper operation.Any part that is damaged
should be properly repaired or replaced by a qualified technician. Do not use the tool if
the trigger does not operate properly.
15. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerator enclosures.
16. Replacement parts and accessories. This product is to be repaired and serviced only
by a qualified technician. When this product is serviced, only identical replacement parts
should be used. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor Freight
Tools.
17. Do not operate tool if under the influence of alcohol or drugs. Read warning labels
if taking prescription medicine to determine if your judgement or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.
18. Use proper size and type extension cord. If an extension cord is required, it must be of
the proper size and type to supply the correct current to the compressor without heating
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 3
up. Otherwise, the extension cord could melt and catch fire, or cause electrical damage
to the tool. Check your air compressor’s manual for the appropriate size cord. It is also
possible that the use of an extension cord may cause your circuit breaker to trip or your
panel fuse to break. If this happens, either use the compressor without an extension
cord or find a larger amperage circuit to use.
19. Maintenance. The maintenance outlined in the maintenance section should be performed
regularly. For your safety, this product should be serviced or repaired regularly only by a
qualified technician.
20. Compressed air only. Never use combustible gas as a power source.
21.
Do not load nails with the trigger or safety depressed. Unintentional firing
may occur. Do not load nails when the air hose is connected to the tool. Always
assume that the tool contains fasteners.
22. Disconnect air supply before loading Nailer. Before reloading (or making any
adjustments to) the Nailer make sure that the compressed air is disconnected.
23. Fire fasteners into an appropriate work surface only. Do not attempt to fire fasteners
into surfaces too hard to penetrate. Do not drive fasteners on top of other fasteners, or at
too steep of an angle. Fasteners can ricochet causing personal injury. Never fire the
Nailer into the air, or point it toward yourself or another person. Always wear ANSI
approved safety goggles during use, maintenance, and reloading.
24. Do not fire fasteners too close to the edge of a workpiece. They may split the
workpiece and fly free, causing personal injury.
25. Take caution as some woods contain preservatives such as copper chromium
arsenate (CCA) which can be toxic. When stapling or nailing these materials extra
care should be taken to avoid inhalation and minimize skin contact.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities, contain chemicals known [to the State of California] to
cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other masonry products
• Arsenic and chromium from chemically treated lumber
(California Health & Safety Code 25249.5, et seq. )
26. Stay within air pressure capacity. Never operate the Nailer above 95 PSI.
27. Hold tool away from head and body. During operation the Nailer may kick back causing
injury.
28. Transport Nailer safely. Always disconnect air supply when moving the tool in the
workplace. Carry the tool by the handle and avoid contact with the trigger.
Note: Performance of the compressor (if powered by line voltage) may vary depending on
variations in local line voltage. Extension cord usage may also affect tool performance.
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 4
Warning:The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur.It must be understood
by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure the parts listed on page 9 are
included. If any parts are missing or broken, please call Harbor Freight Tools at
the number on the cover of this manual as soon as possible.
INCLUDED ACCESSORIES
3mm Hex Wrench
4mm Hex Wrench
Tool Oil
Assorted O-rings*
*NOTE: Although spare assorted O-rings are included,
these parts are for installation by a qualified technician only.
Operation
For best service, you should incorporate an oiler, regulator, and inline filter, as shown in
the diagram below. Hoses, couplers, oilers, regulators, and filters are all available at Harbor
Frei
Note: To connect this tool, we recommend a quick coupler/adapter (not included). Coupler/
adapters are available at Harbor FreightTools.For smoother operation, put 3-5 drops of
pneumatic tool oil in the Air Plug (A-04) before each use.
Testing the Contact SafetyTrip Mechanism
Warning: Even though the nailer should be empty during this procedure, ALWAYS point
the nailer at a piece of scrap wood when testing.
1.
2.
3.
4.
Make sure the tool is disconnected from the power supply.
Completely empty the magazine of nails.
The Nailer should not fire if the nose is not depressed against the workpiece.
Check that the Trigger (A-26) and the Nose Piece (3-11) move freely, without sticking -
see Figure 1, next page.
5.
Connect the air supply to the tool at the Air Plug (A-04) set at the recommended 55-95
PSI, and not to go over the maximum 95 PSI.
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 5
6.
7.
Test the tool by depressing the Nose
Piece (3-11) against the workpiece
without pulling the Trigger (A-26). The
tool must not cycle (fire). If it cycles
(fires), stop immediately and have the tool
repaired by a qualified service technician.
Air Plug (A-04)
Magazine
Latch (3-8)
Trigger
(A-26)
Hold the tool away or off of the workpiece.
The Nose Piece (3-11) of the tool should
return to its original position. Squeeze the
Trigger (A-26). The tool must not cycle
(fire). If it cycles (fires), stop immediately
and have the tool repaired by a qualified
service technician.
Magazine Side
8.
Depress the Nose Piece (3-11) against
the workpiece and squeeze theTrigger (A-
26). The tool must cycle (fire) once only.
Release the trigger and squeeze it again.
The tool must cycle (fire) again once.
With the Trigger held, carefully lift the
Cover (3-1)
Nose Piece* (3-11)
*Also referred to as the
“S” Connecting Plate.
Figure 1 - Air Nailer Components
nailer and press it against the workpiece again. The tool must cycle (fire) again once.
If it fails to cycle (fire) or fires repeatedly, have it repaired by a qualified service technician.
Loading Brad Nails
ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN
RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL. Other
people in the work area must also wear ANSI approved impact safety goggles.
Warning! Make sure the Nailer is not attached to the air hose whenever loading the tool.
1.
2.
Press the Magazine Latch (3-8) up and slide the Magazine Side Cover (3-1) back.
Holding the nailer with the nose pointing slightly down, insert the brad nails into the
Magazine Side Cover (3-1), letting the pointed end ride on the rail of the Magazine Side
Cover (3-1).
3.
After the Nails reach the nose of the tool, close the Magazine Side Cover (3-1) making
sure the Magazine Latch (3-8) clicks shut. See Figure 1.
Operating the Nailer
1.
2.
Attach the Nailer to the air supply at the Air Plug (A-04). Start your compressor and
check the pressure making sure it is set at the recommended 55-95 PSI and not to go
over the maximum 95 PSI.
To fire, place the nose of the Nailer on the workpiece. The Nailer should not fire if the
nose is not depressed. Once depressed, gently and briefly squeeze the Trigger (A-26)
once. Do not fire repeatedly. Nails could bounce off of one another, damaging the work
piece or causing PERSONAL INJURY.
3.
If the brads are being driven too far or not far enough, adjust your air pressure regulator.
Continue to adjust the air pressure until the brads are driven properly.
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 6
Anytime any maintenance or repairs are done (including clearing jams), FIRST:
1.
Disconnect the Nailer from the air hose.
Empty the Magazine Unit (3-2) completely.
2.
3.
Attempt to fire the Nailer into a piece of scrap wood to ensure that it is disconnected
and is incapable of firing any brads.
4.
Always leave the Magazine Side Cover (3-1) open during maintenance. The
Magazine is spring-loaded and may cause parts or a nail to fly out of the Nailer.
Clearing Jams
FIGURE 2
1.
Disconnect tool from air hose, empty the Magazine
Unit (3-2) of nails, release any built-up air pressure,
and leave the magazine open, as explained above.
2.
While doing this step and the next, hold the Nailer
pointed away from you and any other people or
fragile objects - see Figure 2. Loosen both Screws
(3-15) on the Driver Guide Cover A (3-10) 3/4 of a
turn each - see Figure 3.
3.
4.
5.
6.
Slide the Driver Guide Cover A (3-10) toward the
nose of the Nailer slightly until the holes in the Driver
Guide Cover A (3-10) line up with the heads of both Screws (3-15).
Carefully remove the Driver Guide Cover A (3-10) and
remove the jammed nail. Pliers may be necessary to
remove a stuck nail.
FIGURE 3
Driver Guide
Cover A
(3-10)
Inspect the Driver Blade (3-18) for bends or breakage.
If it is damaged, do not use the tool until it is repaired by
a qualified technician.
Screw
(3-15)
Lightly oil the Driver Blade (3-18) and replace the Driver
Guide Cover A (3-10). Slide the Driver Guide Cover A
(3-10) away from the nose of the Nailer until the shafts
of the Screws (3-15) fit into the slots in the cover. Tighten
all Screws (3-15) securely.
7.
8.
9.
Reload the Nailer.
Reconnect the Nailer to the air hose.
Press the Nose Piece (3-11) of the Nailer against an
FIGURE 4
Driver Blade
(3-18)
appropriate piece of scrap wood.
10. Test fire the Nailer several times, checking for proper
operation.
11. Disconnect the Nailer, remove the nails and store
Nailer in a location out of children’s reach.
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 7
Anytime any maintenance or repairs are done, FIRST:
1.
2.
3.
Disconnect the Nailer from the air hose.
Empty the Magazine Unit (3-2) completely.
Attempt to fire the Nailer into a piece of scrap wood to ensure that it is disconnected
and is incapable of firing any brads.
4.
Always leave the Magazine Side Cover (3-1) open during maintenance. The
Magazine is spring-loaded and may cause parts or a nail to fly out of the Nailer.
Troubleshooting Guide
Stop using the Brad Nailer immediately if any of the following problems occur.
Repairs and part replacements must be done only by a qualified technician.
All procedures in bold on this chart are to be attempted only be a qualified technician.
Problem
Likely Cause
Solution
O-Rings in Trigger Valve housing
are damaged.
Replace O-Rings and check contact
trip operation.
Air leaking at Trigger area.
Loose screws in Housing.
Damaged O-Rings/Bumper (A-05). Replace O-Rings or Bumper (A-05).
Tighten screws.
Air leaking between Housing and Nose.
Air leaking at Trigger Valve Stem.
O-Rings or Seals are damaged.
Replace O-Rings or Seals.
Loose screws.
Damaged Seal (A-12).
Tighten Screws.
Replace Seal (A-12).
Air leaking between Housing and Cap.
Insufficient oil.
Broken Spring in Cylinder Cap.
Exhaust in Cap (A-14) is blocked. Replace damaged parts.
Lubricate as instructed.
Replace Spring (A-13).
Runs slowly or has power loss.
Nailer skips a nail.
Worn Bumper (A-05) or damaged
Pusher Spring.
Dirt in Driver Guide (3-9).
Inadequate airflow to Nailer.
Worn or dry O-Ring on Piston.
Damaged O-Ring on Trigger
Valve.
Replace Bumper (A-05) or Pusher
Spring.
Clean channels in Driver Guide (3-9).
Check hose and compressor fittings.
Replace or lubricate O-Rings.
Replace O-Rings.
Cap Seal (A-12) leaking.
Replace Seal (A-12).
Guide on driver is worn.
Nails are wrong size or damaged.
Magazine or Nose screws are
loose.
Replace Guide.
Use correct, undamaged nails.
Tighten screws.
Nails are jammed.
Driver Blade (3-18) is damaged.
Replace Driver Blade (3-18).
Replace Driver Blade (3-18).
Rounded Driver Blade (3-18)
slipping off nail crown.
Lack of air pressure.
Slow cycling and loss of power.
Nailer will not drive down tight.
Blade driving nail too deeply.
Supply correct pressure (55-95 PSI).
Check Spring (A-13) for broken coils
or reduced length. Make sure
exhaust in Cap (A-14) is clear.
Worn Bumper (A-05) and/or Piston
Spacer.
Replace either or both parts.
All procedures in bold on this chart are to be attempted only be a qualified technician.
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 8
Parts List
Part #
A-26
A-27
A-28
A-29
A-30
A31
Description
Trigger
Pin
E-Ring
Nozzle Cap
Pin
Part #
A-01
A-02
A-03
A-04
A-05
A-06
A-07
A-07-1
A-08
A-09
A-09-1
A-09-2
A-09-3
A-10
A-11
A-12
A-13
A-14
A-14-1
A-17
A-18
A-19
A-20
A-21
A-22
A-23
A-24
A-25
Description
Body
O-Ring
Bottom Cap
Air Plug
Bumper
Cylinder
O-Ring
O-Ring
Collar
Connecting Plate
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
Magazine Side Cover
Magazine Unit
Cover
Spring
Pusher Guide
Pusher
Valve
Stopper
O-Ring
O-Ring
O-Ring
Cylinder Cap
Seal
Spring
Cap
Screw
O-Ring
Seal
Support
Magazine Latch
Driver Guide
Driver Guide Cover A
“S” Connecting Plate*
Fore Stopper
Screw
Screw
Screw
Screw
Screw
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
Seal
Trigger Valve
Valve Stem
O-Ring
Valve Guide
O-Ring
Spring
Driver Blade
Safety Rod
Snap Ring
Spring
*Referred to as the Nose Piece throughout this manual.
Maintenance
Warning! Always disconnect the tool from the air compressor and then empty the magazine
of nails before attempting to inspect or perform maintenance to the Nailer.
1.
2.
Inspect all of the nuts and screws and make sure they are securely fastened.
Periodically lubricate the driving mechanism and magazine with a light oil. Wipe down
with a clean cloth. Never use gasoline or flammable solvents to clean the tool.
3.
Inspect your air compressor according to manufacturer’s instructions.
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 9
Assembly Diagram
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM AND
TROUBLESHOOTING GUIDE IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE
MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTO
THE BUYERTHAT HE OR SHE IS QUALIFIEDTO MAKE ANY REPAIRSTOTHE PRODUCT ORTHAT HE OR
SHE IS QUALIFIEDTO REPLACE ANY PARTS OFTHE PRODUCT. IN FACT,THE MANUFACTURER AND/
OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER.THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRSTOTHE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF
REPLACEMENT PARTSTHERETO.
NOTE: Some parts are listed and shown for illustration purposes only and are not available indi-
vidually as replacement parts.
SKU 42528
For technical questions, please call 1-800-444-3353.
Page 10
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