Work Bench
91835
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Copyright © 2004 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor FreightTools.
For technical questions and replacement parts, please call 1-800-444-3353
6. Dress properly when working. Do not wear loose clothing or jewelry as they
can be caught in moving parts. Protective, electrically non-conductive clothes
and non-skid footwear are recommended when working. Wear restrictive hair
covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles.
Wear a full face shield if you are producing metal filings or wood chips.Wear an
ANSI approved dust mask or respirator when working around metal, wood, and
chemical dusts and mists.
8. Do not overreach. Keep proper footing and balance at all times. Do not reach
over or across running machines.
9. Maintain tools with care. Keep tools sharp and clean for better and safer
performance. Follow instructions for lubricating and changing accessories. Inspect
tool cords periodically and, if damaged, have them repaired by an authorized
technician.The handles must be kept clean, dry, and free from oil and grease at
all times.
10. Keep your Work Bench surface clean and orderly. A messy or dirty work
surface invites accidents. Store work pieces and tools properly, and keep this
workbench surface clear and clean for each project you work on.
11. Stay alert. Watch what you are doing, use common sense. Do not operate any
tool when you are tired.
12. Take caution as some woods contain preservatives such as copper
chromium arsenate (CCA) which can be toxic.When cutting these materials
extra care should be taken to avoid inhalation and minimize skin contact.
13. Check for damaged parts. Before using any product, any part that appears
damaged should be carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment; any broken parts or
mounting fixtures; and any other condition that may affect proper operation. Any
part that is damaged should be properly repaired or replaced by a qualified
technician.
14. Guard against electric shock when using electric tools. Prevent body contact
with grounded surfaces such as pipes, radiators, ranges, and refrigerator
enclosures.
15. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use
accessories intended for use with this tool. Approved accessories are available
from Harbor FreightTools.
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16. Do not operate tools if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.
17. Maintenance. For your safety, service and maintenance should be performed
regularly by a qualified technician.
18. When using tools, always read the safety warnings and instructions in the tool’s
instruction manual before using the tool.
Warning:The warnings,cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It
must be understood by the operator that common sense and caution are factors
which cannot be built into this product, but must be supplied by the operator.
Unpacking
This product requires assembly.When unpacking, check to make sure the following
parts are included.
(1)Top (1) Lower Shelf (2) Cross Braces
(2) Leg Assemblies
(1) Vise Assembly (6) 50mm Screws (8) 60mm Bolts (8) Threaded Lugs
(1) Hex Wrench (4) Wood Dogs (4) Small Anvils (1) 10mm Screw and Washer
If any parts are missing or broken, please call Harbor FreightTools at the number on
the cover of this manual.
Assembly
1. Insert each of the 8Threaded Lugs (H) onto the holes cross-drilled in the ends of
the Cross Braces (C) as shown in Step 1. Use the slots in the end of each Lug
to align the threads with the holes drilled into the ends of the Cross Braces.
2. Attach one Cross Brace (C) to the two Leg Assemblies (D) as shown in Step 2.
Be sure that the slotted side on the Cross Brace faces the interior of the Leg
Assemblies. Secure in place with 4 60mm Bolts (G).
3. Slide the Lower Shelf (B) into position as shown in Step 3.
4. Install the second Cross Brace (C) as shown in Step 4. Be sure the groove on
this Cross Brace also faces inward, so that the Lower Shelf (B) is held in place
by the grooves in both Cross Braces. Secure the second Cross Brace using 4
60mm Bolts (G) as before.You now have a completed “Chassis”.
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Assembly Drawing
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5. Lay theTop (A) upside down on the floor or other flat surface as shown in Step 5.
Invert the completed Chassis, and align the screw holes in the Chassis with
those in the Top. Be sure to align the front of the Chassis with the front of the
Top. Secure the Chassis to the top using 6 Screws (F).
6. Install the Vise (E) into the holes on the front of the Workbench Top. Install the
10mm Screw (E1) into the end of the Vise Screw as shown in Step 6.This is to
prevent theVise (E) from coming apart when you are using it.Invert the completed
Workbench so that it is standing upright on the floor. You may now install the
Wood Dogs (J) or Small Anvils (K) as needed.
NOTE:The Wood Dogs and Small Anvils are used as braces or measuring points for
various work materials.They are used optionally as needed.When not in use, store
them in a convenient place.
Operation
1. Install your Work Bench in a clean, dry, well lighted work space. Observe work
space conditions including ventilation, light, proper electrical service, etc. to be
sure that you will be safe working there.
2. Check to be sure your Work Bench is stable on a sturdy, level surface. It should
not rock when you push on it. If it does, repair the underlying surface.
3. The Vise is useful for holding objects to be drilled or cut. Open the Vise by
turning the handle counterclockwise. Close the Vise by turning the handle
clockwise.Do not overtighten or force the handle.Do not hammer or beat on the
Vise or materials clamped in it, as this will damage the Vise.
4. The Wood Dogs and Small Anvils are useful for holding materials on the Work
Bench surface.These may be inserted or removed from their holes as necessary.
Maintenance
1. Protect your workbench from water or corrosive materials. Medium Density
Fiberboard (MDF) is especially prone to damage if exposed to water.
2. When using your workbench, do not drill or cut into the top. Use pieces of scrap
material under your workpiece to prevent damage to the work bench.
3. Remember that the weight capacity of this workbench is 250 lbs. Do not overload
the work bench. Do not throw or drop heavy objects on the Lower Shelf (B). Its
weight capacity is much less than 250 lbs.
4. Wipe grease, oil, or other foreign materials off the work bench promptly whenever
spills occur. Keep the workbench surface clean and free of clutter.
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Parts List
Part #
Description
Top
Qty.
Part #
Description
50mm Screw
60mm Bolt
Qty.
6
A
B
C
D
E
1
1
2
2
1
F
G
H
I
Lower Shelf
Cross Brace
Leg Assembly
Vise
8
Threaded Lug Nut
Hex Wrench
8
1
J
Wood Dog
4
10mm Screw and
Washer
E1
1 ea.
K
Small Anvil
4
NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE
BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR
THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT,
THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
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