Haier Air Conditioner 0010554405B User Manual

Installation Manual of Room Air Conditioner  
Read this manual before installation  
Explain sufficiently the operating means to the user  
according to this manual.  
Necessary Tools for Installation  
1.Driver  
2.Hacksaw  
5.Torque wrench(17mm,22mm,26mm)  
9.Nipper  
12.Reamer  
6.Pipe cutter  
7.Flaring tool  
8.Knife  
10.Gas leakage detector or  
soap-and-water solution  
11.Measuring tape  
3.Hole core drill  
4.Spanner(17,19 and 26mm)  
Drawing for the installation of indoor and outdoor units  
Accessory parts  
Number  
of  
No. Accessory parts  
articles  
Remote controller  
1
2
1
2
1
R-03 dry battery  
Optional parts for piping  
3
4
Mounting plate  
Drain hose  
Mark  
A
Parts name  
Non-adhesive tape  
Adhesive tape  
G
1
6
B
C
D
Saddle(L.S) with screws  
4X50  
Steel nail, cement  
5
6
Connecting electric cable  
for indoor and outdoor  
Drain hose  
E
F
4
6
1
4X25  
Screw  
Plastic cap  
Screw  
Heating insulating material  
Piping hole cover  
F
7
8
Attention must be paid to  
the rising up of drain hose  
G
A
Drain-elbow  
Cover  
1
9
Arrangement of piping directions  
C
Cushion  
4
1
10  
Rear left  
Rear  
right  
Left  
Connecting cable  
11  
12  
Right  
Below  
Change for  
fresh air box  
Change for  
fresh air  
tube(suit)  
Outlet joint  
1
1
2
1
13  
14  
15  
12  
13  
D
Outlet joint  
E
Note:1.Cooling only units don't have Drain-elbow  
2. 14 is only for the models of 18,22.  
3.The models ZF don't have fresh function  
and accessory parts related with freshing.  
G
A
The marks from to in the figure are the parts numbers.  
The distance between the indoor unit and the floor should  
be more than 2m.  
No.0010554405B  
 
Indoor unit  
Indoor unit  
1.Fitting of the Mounting Plate and Positioning of the wall Hole  
When the mounting plate is first fixed  
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be  
fixed against the wall, then temporarily fasten the plate with one steel nail.  
2. Make sure once more the proper level of the plate, by hanging a thread with a weight  
from  
the central top of the plate, then fasten securely the plate with the attachment steel nail.  
3. Find the wall hole location A using a measuring tape  
A=170mm  
Fit the level line  
When the mounting plate is fixed side bar and lintel  
Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten  
the plate to the fixed mounting bar.  
Refer to the previous article, " When the mounting plate is first fixed ", for the  
position of wall hole.  
2.Making a Hole on the Wall and Fitting the Piping Hole Cover  
Make a hole of 70 mm in diameter,  
slightly descending to outside the wall.  
Install piping hole cover and seal it  
off with putty after installation  
Indoor side  
Wall hole  
70mm  
Outdoor side  
Thickness  
of wall  
G
Piping hole pipe  
(Section of wall hole)  
3.Installation of the Indoor Unit  
Drawing of pipe  
[ Rear piping ]  
Draw pipes and the drain hose, then fasten them with the adhesive tape  
[ Left Left-rear piping ]  
In case of left side piping, cut away, with a nipper, the lid for left piping.  
In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear  
piping which is marked on heat insulation materials.  
3
 
Indoor unit  
1. Insert the drain hose into the dent of heat insulation materials of indoor unit.  
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then  
connect them.  
3. Coat the flaring seal face with refrigerant oil and connect pipes.  
Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape  
Heat insulation  
material  
Piping  
signal wire  
Drain hose  
Lid for right piping  
Lid for left piping  
Lid for under piping  
Indoor/outdoor  
electric cable  
Change-for-fresh-air tube  
Fix with adhesive tape  
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.  
[Other direction piping]  
Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according  
to the position of wall hole. When bending, be careful not to crash pipes.  
Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation  
of connecting part specially.  
Fixing the indoor unit body  
Hang surely the unit body onto the upper notches of the  
mounting plate. Move the body from side to side to verify  
its secure fixing.  
In order to fix the body onto the mounting plate,hold up  
the body aslant from the underside and then put it down  
perpendicularly.  
4.Connecting the indoor/outdoor Electric Cable  
Removing the wiring cover  
Remove terminal cover at right bottom corner of indoor unit, then  
take off wiring cover by removing its screws.  
When connecting the cable after installing the indoor unit  
1. Insert from outside the room cable into left side of the wall hole, in which  
the pipe has already existed.  
2. Pull out the cable on the front side, and connect the cable making a loop.  
When connecting the cable before installing the indoor unit  
Insert the cable from the back side of the unit, then pull it out on the front side.  
Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.  
Pull the cable slightly to make sure the cables have been properly inserted and tightened.  
After the cable connection, never fail to fasten the connected cable with the wiring cover.  
Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring  
is not correct, proper operation can not be carried out and will cause defect.  
4
 
Indoor unit  
1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar  
qualified person. The type of connecting wire is H05/07RN-F or 245IEC57(YZW).  
2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.  
3. The wiring method should be in line with the local wiring standard.  
4. After installation, the power plug should be easily reached.  
Outdoor unit  
Indoor unit  
Indoor unit  
Indoor unit  
Outdoor unit  
Outdoor unit  
2
2
Connecting wiring˖3G1.0mm  
2
Connecting wiring˖  
3G2.5mm  
HSU-18C03/V(ZXF)  
Connecting wiring˖  
5G1.0mm  
HSU-09C03/VA(ZXF)  
HSU-12C03/VA(ZXF)  
HSU-09H03/VA(ZXF)  
HSU-12H03/VA(ZXF)  
For the units with  
fresh air function  
To indoor unit  
Indoor unit  
Indoor unit  
Connecting wiring˖3G2.5mm2  
HSU-22C03/V(ZXF)  
HSU-22C03/V(ZF)  
HSU-12H03/VB(ZXF)  
HSU-12H03/V(ZXF)  
HSU-18H03/V(ZXF)  
Outdoor unit  
Outdoor unit  
HSU-24C03/V(ZXF)  
HSU-22H03/V(ZXF) Connecting wiring  
HSU-24C03/V(ZF)  
-mod 12: 5G1.0mm2  
HSU-22H03/V(ZF)  
To outdoor fresh air motor  
Power cable:  
-mod 09-12: 3G1.0mm2  
-mod 18:  
3G1.5mm2  
-mod 22-24: 3G2.5mm2  
HSU-24H03/V(ZXF)  
-mod 18-22-24:  
HSU-24H03/V(ZF)  
HSU-24HK0307  
HSU-24HD0307  
3G2.5mm2+2x0.75mm2  
The connecting method of  
fresh air box signal wire  
5.Installation instruction on the indoor part of the fresh air device  
1.Two ways for the installation of indoor part, as illustrated:  
Way One:(For all the models)  
In the guard ring, connect outlet joint with the fresh air tube .  
Way Two(Only for the models of 09,12):  
Insert the joint of water collecting pan into the fresh air tube, then connect the other end of joint  
with mesh enclosure of water collecting pan.  
Outlet joint  
(in guard ring)  
Joint of water  
collecting pan Fresh air tube  
Guard ring  
Fresh air tube  
Installation way One  
Installation way Two  
2.Another way for the models of 18,22 ,24,as illustrated:  
Way One (right direction): Take off the lid for right piping pipe,put the Outlet joint into the lid,then put the fresh air tube  
into the outlet jont.  
Way Two (left direction): Take off the lid for leftt piping pipe,put the Outlet joint into the lid,then put the fresh air tube  
into the outlet jont.  
Outlet joint  
Lid for under piping  
Lid for left piping  
Fix with adhesive tape  
Change for fresh air tube  
5
Drain hose  
 
Outdoor unit  
6.Easily-demount cleaning of indoor unit  
claw of the clip  
1.Top inlet can be taken down  
Open the inlet grille, press the claw of the clip on the unit,then  
take down the top inlet.(according to figure 1)  
2.Vertical flap can be taken down  
Overturn the vertical flap, press the claw of the clip ,then take  
down vertical flap.(according to figure 2)  
Figure 1  
Figure 2  
Figure  
2
3.Horizontal louvers can be taken down  
After taking down vertical flap.Horizontal louvers are appeared,draw  
the middle louver,and take down the horizontal louvers .  
(according to figure 3)  
Daff  
Figure 3  
Outdoor unit  
1.Installation of Outdoor Unit  
Drawing for the installation of indoor and outdoor units  
Install according to  
2.Connection of pipes  
To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius  
should be 30 to 40 mm or longer.  
Connecting the pipe of gas side first makes working easier.  
The max vertical distance between the indoor unit and the outdoor unit is 5 m.  
Forced fastening without careful centering  
may damage the threads and cause a  
leakage of gas.  
Flare nut  
Half union  
Fastening torque  
Pipe Diameter  
(
)
18N.m  
40N.m  
40N.m  
Liquid side 6.35mm(1/4")  
Liquid side 9.52mm(3/8")  
Gas side 9.52mm(3/8")  
Spanner  
50N.m  
60N.m  
Gas side 12.7mm(1/2")  
Gas side 15.88mm(5/8")  
Torque wrench  
3.Connection  
Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into  
terminal block, then tighten the screws.  
Insert the cable according to terminal number in the same manner as the indoor unit.  
If wiring is not correct, proper operation can not be carried out and controller may be damaged.  
Fix the cable with a clamp.  
4.Attaching Drain-Elbow  
If the drain-elbow is used, please attach it as  
figure. (Note: Only for heat pump unit.)  
6
 
Outdoor unit  
5.Installation instruction on the outdoor part of the fresh air device  
1.Remove the four screws of fresh air box from the back cover.  
2.Use six screws to fix fresh air box onto the designated position on the outdoor unit.  
3.Remove two screws of the pipe junction of the fresh air box, then insert the flared departure of  
the change for fresh air tube into the pipe junction and then fix with the screws.  
4.Use four screws to fix the fresh air box onto the back cover, as illustrated:  
Screw Back  
hole cover  
Fresh air tube  
Flared departure  
Change-for-fresh-air box  
Fresh air box  
Dust  
Fresh air  
box  
Fresh air tube  
Screw  
Joint of tube  
filtration  
mesh  
Screw  
Connecting terminal  
Fresh air signal  
wire  
Fresh air tube  
Note:After wir(iwnigth,gtuhared rcinogn) necting terminals of outdoor unit and change-fresh-air as well as the wiring sheath should be  
placed in the change-for-fresh-air box against the rain.  
6.Purging Method:  
Push the air out of the indoor unit  
3-way valve  
12.7mm(1/2")  
2-way valve  
and piping as followes:  
(1) Remove the valve cap on 2-way valve in outdoor unit.  
2-way valve  
6.35mm(1/4")  
6.35mm(1/4")  
(2) Loosen by 1/2 turn the flare nut of gas pipe, which is  
is conneted to 3-way valve.  
3-way valve  
(3) Loosen 2-way valve by 90o using hexagon wrench,  
9.52mm(3/8")  
12.7mm(1/2")  
and after approx.10 sec tighten it up. Gas comes out  
through flare nut on wide pipe. If no gas is discharged,  
tighten flare nut with specified torque.  
(4) Open 2-way and 3-way valves using specified torque.  
(5) Tighten the caps on the valves with specified torque.  
HSU-09C03/VA(ZXF)  
HSU-18C03/V(ZXF)  
HSU-18H03/V(ZXF)  
HSU-12H03/VB(ZXF)  
HSU-12H03/V(ZXF)  
HSU-09H03/VA(ZXF)  
HSU-12C03/VA(ZXF)  
HSU-12H03/VA(ZXF)  
Tighten torque N.m  
3-way valve  
15.88mm(5/8")  
2-way valve  
9.52mm(3/8")  
Valve rod  
Valve cap  
7-9  
20-25  
HSU-24C03/V(ZXF)  
HSU-24C03/V(ZF)  
HSU-24H03/V(ZXF)  
HSU-24H03/V(ZF)  
When connecting pipe exceeds 5 meters, 20g or 60g  
(only for 22k24k) refrigerant shall be added per exceeding  
meter. Charge according to the following list.  
HSU-24HK0307  
for 22k 24k  
for 9k 12k 18k  
HSU-24HD0307  
10m  
5m  
7m 10m  
20m  
Piping length  
HSU-22C03/V(ZXF)  
HSU-22H03/V(ZXF)  
HSU-22C03/V(ZF)  
HSU-22H03/V(ZF)  
5m  
7m  
Additional amount No need 40g 100g  
300g  
120g  
No need  
900g  
Indoor unit  
Outdoor unit  
A
A
Outdoor unit  
A
Oil trap  
Indoor unit  
B
Outdoor unit  
B
C
Indoor unit  
B
Max.Elevation:  
Max. Length:  
for 9K 12K: B=5m  
for 18K 22K 24K: B=10m  
CAUTION  
for 9K :  
for 12K:  
A=7m  
A=10m  
C
In case more than 5 metresˈoil trap  
should be installed every 5~7m.  
for 18K 22K 24K: A=20m  
Note: When extending piping, air inside piping shall be removed by using external refrigerant gas,  
charge according to the following list.  
Brand new outdoor unit is charged 50g or 80g(22k,24k) more refrigerant than regulated weight. Only for  
first installation, this extra 50g or 80g(22k,24k) can be used to purge airin pipes.  
During this procedure, 50g or 80g(22k,24k) refrigerant will be discharged in piping.(This must be  
strictly controlled within 90o and 10 sec.)  
7
 
1.Power Source Installation  
The power source must be exclusively used for air conditioner. (Over I0A)  
In the case of installing an air conditioner in a moist place, please install an  
earth leakage breaker.  
For installation in other places, use a circuit breaker as far as possible.  
2.Cutting and Flaring Work of Piping  
Pipe cutting is carried out with a pipe cutter and burs must be removed.  
After inserting the flare nut, flaring work is carried out.  
A
Pipe diameter(  
Liquid side 6.35mm(1/4")  
)
Size A(mm)  
0.8~1.5  
Flare tooling die  
2.Remove burs  
Liquid side  
Gas side  
Gas side  
9.52mm(3/8")  
9.52mm(3/8")  
12.7mm(1/2")  
1.0~1.8  
1.0~1.8  
1.2~2.0  
1.Cut pipe  
Gas side  
15.88mm(5/8")  
1.2~2.0  
3.Insert the flare nut  
4.Flare pipe  
Incorrect  
Correct  
Lean Damage of flareCrack  
Partial Too outside  
3.On Drainage  
Please install the drain hose so as to be downward slope without fail.  
Please don't do the drainage as shown below.  
Less than 5cm  
The end is immersed  
in water.  
It waves.  
The gap with the ground  
is too small  
There is the bad smell  
from a ditch  
It becomes high midway.  
Please pour water in the drain pan of the indoor unit, and confirm that drainage is  
carried out surely to outdoor.  
In case that the attached drain hose is in a room, please apply heat insulation  
to it without fail.  
Check for Installation and Test Run  
Please kindly explain to our customers how to operate through the instruction manual.  
Check Items for Test Run  
Put check mark  
in boxes  
Gas leak from pipe connecting?  
Heat insulation of pipe connecting?  
Are the connecting wirings of  
indoor and outdoor firmly inserted  
to the terminal block?  
Is the connecting wiring of indoor  
and outdoor firmly fixed?  
Is drainage securely carried out?  
Is the earth line securely  
connected?  
Is the lamp normally lighting?  
Are cooling and heating (when  
in heat pump) performed normally?  
Is the operation of room temperature  
regulator normal?  
Is the indoor unit securely fixed?  
Is power source voltage abided  
by the code?  
Is there any noise?  
8
 

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