Grizzly Window 1551 User Manual

INSTRUCTIONS FOR C1550, 1551, 1553, 1554 and  
C1552, C1555 SASH SETS  
These router bits have sharp  
•Failure to follow theSE  
edges. use care while  
guidelines will result in seri-  
removing the waxy protec-  
ous personal injury.  
tive coating. Never turn on  
•ALWAYS  
WEAR  
ANSI  
the router with the protective  
coating still on the bit.  
APPROVED EYE AND EAR  
PROTECTION WHEN USING  
THIS BIT.  
Designed specifically for archi-  
tectural window construction,  
•The use of a router table is  
strongly recommended.  
•Never feed lumber with the  
rotation of the bit.  
the  
Model  
C1550-C1554  
Window Sash Sets offer excel-  
lent quality for creating beaded  
and ogee window trim stock.  
The C1550/C1551 (also sold as  
C1552) combination produces a  
•Follow the safety guidelines  
set forth by the manufactur-  
er of the router and router  
table.  
bead  
style  
finish.  
The  
C1551/C1554  
C1550/C1553  
C1553/C1554 (also sold as  
C1552) combination produces the classic Ogee finish. Fitted with precision guide bearings, these bits are capable  
of being used with a hand held or table mounted router. Using a table mounted router will give best results. For  
maximum operating efficiency, a router rated at 1 horsepower or larger is recommended. The maximum frame  
thickness: 138".  
Note: These instructions and drawings are intended for explanation and clarification purposes only as they relate  
to this particular router bit. Apply all safety rules and measures pertaining to router operations and your specific  
operation. Refer to the owner’s manual supplied with your router and router table for specific warnings and instruc-  
tions before proceeding with equipment operations.  
Step 1: Cutting Stile and Rail Edges  
Top of Bead  
Outer Side  
Make sure the router is disconnected from the  
power source. Install the stile and rail cutter.  
(C1551 or C1554.) Attach the router to your  
router table and adjust the height of the bit  
until the top of the bead is 116" below the top  
of your stile. See Figure A. Adjust the fence  
until it is flush with the bearing. (The bearing  
can be used without the fence when you are  
cutting non-linear shapes such as a curved  
arch door rail, however a starting pin should  
be employed to help make safe first contact to  
workpiece). The workpiece must always be fed  
against the cutter rotation and the full depth of pro-  
• Unplug  
router  
before  
installing or adjusting  
bit.  
• Keep all guards and anti-  
kickback devices in place.  
• Double check bit to insure  
nut is tight and bit is tight  
and secure in spindle.  
• Always inspect lumber and  
other wood materials for  
cracks, knots, or other  
imperfections that could  
cause bit or lumber to kick  
or shatter while milling.  
116''  
Router Table  
Figure A  
file should be made in one pass to ensure a precise cut. If the window is not to be  
painted, a side should be chosen for appearance and marked with a pencil. Before  
plugging in the router, set a piece of scrap, the same size as the workpiece, on the  
table appearance side up. Lay the edge to be cut firmly against the fence. A hold-  
down device such as a featherboard should be used to keep the workpiece secured against the fence. Make a test  
cut to ensure that the complete profile is being cut. Adjust, if necessary, and re-test.  
Run all of the stiles and rails for the project through the cutter before changing bits to do the rail ends.  
529003622  
© May 2003 Grizzly Industrial, Inc.  
 

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