Grizzly Food Processor H5977 User Manual

model h5977  
flooring stapler  
instruction manual  
Copyright © MarCh, 2004 By grizzly industrial, inC., revised deCeMBer, 2009 (ts)  
Warning: no portion of this manual may be reproduced in any shape  
or form Without the Written approval of grizzly industrial, inc.  
(For staplers ManuFaCtured sinCe 2/07) #tr6136 printed in China  
 
safety instructions for pneumatic tools  
19. disconnect tools before ser-  
vicing and changing accessories.  
10. use proper air hose for the  
tool. Make sure your air hose is in  
good condition and is long enough to  
reach your work without stretching.  
20. use  
the  
recommended  
accessories. Consult the  
owners manual for recommended  
accessories. the use of improper  
accessories may increase the risk  
of injury.  
11. Wear proper apparel. do  
not wear loose clothing, gloves,  
neckties, rings, bracelets, or other  
jewelry which may get caught in  
moving parts. non-slip footwear is  
21. checKdamagedparts.Before  
further use of the tool, a guard or  
other part that is damaged should  
be carefully checked to determine  
if it will operate properly and per-  
form its intended function. Check  
for alignment of moving parts, bind-  
ing of moving parts, breakage of  
parts, mounting, and any other con-  
ditions that may affect its operation.  
replace/repair any parts that may  
affect the proper operation of the  
tool.  
recommended. Wear  
a
protective  
hair covering to contain long hair.  
12. alWays use safety glasses.  
everyday eyeglasses only have  
impact resistant lenses, they are  
not safety glasses.  
13. alWays Wear respirator  
or dust masK when grinding,  
sanding, blowing compressed air, or  
any other activity that causes or stirs  
up dust.  
14. Wear approved hearing  
protection.  
22. never leave unattended  
tool connected to air.  
disconnect the air hose and do  
not leave tool unattended until it is  
relieved of any built up pressure.  
15 secure WorK. use clamps or a  
vise to hold work when practical. it is  
safer than using your hand and frees  
both hands to operate tool.  
23. never alloW untrained  
users to use this tool  
While unsupervised.  
16. do not overreach. Keep prop-  
er footing and balance at all times.  
17. maintain tools With care.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
24. if you are unsure of the  
intended operation, stop  
using the tool. seek formal  
training or research books or maga-  
zines that specialize in pneumatic  
tools.  
18. reduce  
the  
risK  
of  
unintentional  
starting/  
firing. do not carry tool with  
hand on trigger and always discon-  
nect the air hose when not in use.  
-2-  
Model h5977 (Mfg. since 2/07)  
 
basic stapler safety  
in addition to the rules stated in the previ-  
ous section, and those in the warning boxes  
throughout this manual, please observe the  
following safety tips for your new stapler:  
1. read this entire manu-  
al before operating the  
stapler.  
2. alWays disconnect air from  
the stapler Whenever ser-  
vicing or installing staples.  
during maintenance, a stapler con-  
nected to air may fire accidentally,  
causing serious personal injury.  
3. do not place hands near sta-  
ple point of entry. staple can  
deflect and tear through the surface of  
the workpiece, puncturing your hand  
or fingers.  
4. never connect the stapler  
to pressurized oxygen or  
other combustible gases as  
a poWer source. only use fil-  
tered, lubricated, and regulated com-  
pressed air.  
operating this stapler can propel  
objects into the air, causing imme-  
diate eye damage. to protect your-  
self, always wear american national  
standards institute (ansi) approved  
safety glasses or goggles when oper-  
ating this equipment. in addition, this  
stapler discharges at 85-90 decibels.  
to protect your hearing, always wear  
ansi approved ear protection when  
operating this stapler.  
5. never use gasoline or other  
flammable liquids to clean  
the stapler. vapors in the tool will  
ignite by a spark and cause the tool to  
explode.  
6. only carry stapler by the  
handle, carrying the stapler by the  
air hose, nose, whack cap, magazine  
etc. may cause it to accidentally fire in  
an uncontrolled direction.  
staples shot from this stapler could  
cause severe injury to yourself or  
another person. always point this  
stapler away from people in the event  
that it accidentally shoots, and use  
this tool with respect and caution to  
reduce the possibility of operator or  
bystander injury.  
7. be careful not to bump the  
actuating mechanism When  
carrying or holding the  
tool While connected to air.  
if bumped, the tool may accidentally  
shoot in a dangerous direction.  
-3-  
Model h5977 (Mfg. since 2/07)  
 
introduction  
Most importantly, we stand behind our  
commentary  
tools. if you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
We are proud to offer the grizzly Model  
h5977 Flooring stapler. this model is part  
of a growing grizzly family of fine tools.  
When used according to the guidelines set  
forth in this manual, you can expect years  
of trouble-free, enjoyable operation and  
proof of grizzlys commitment to customer  
satisfaction.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pa 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
e-Mail: techsupport@grizzly.com  
Web site: http://www.grizzly.com  
We are pleased to provide this manual with  
the Model h5977. it was written to encour-  
age safety considerations and guide you  
through general operating procedures and  
maintenance. this manual represents our  
effort to produce the best documentation  
possible.  
the specifications, details, and photo-  
graphs in this manual represent the Model  
h5977 as supplied when the manual was  
prepared. however, owing to grizzlys pol-  
icy of continuous improvement, changes  
may be made at any time with no obliga-  
tion on the part of grizzly. if you have any  
comments regarding this manual, please  
write to us at the address below:  
read the manual before assembly  
and operation. become familiar with  
this tool, its safety instructions, and  
its operation before beginning any  
work. serious personal injury may  
result if safety or operational informa-  
tion is not understood or followed.  
grizzly industrial, inc.  
technical documentation  
p.o. Box 2069  
C
/
o
Bellingham, Wa 98227-2069  
-4-  
Model h5977 (Mfg. since 2/07)  
 
compressed air system  
firing mechanism  
the Model h5977 is designed to be oper-  
ated at 60-100 psi. the maximum permis-  
sible operating pressure for this stapler is  
100 psi. do not exceed 120 psi!  
When the firing mechanism is working  
properly, the stapler does not fire when  
immediately connected to the air supply.  
this stapler is equipped with a “whack  
cap," which when hit with the mallet will  
fire the stapler.  
Before using, install a male quick connect  
fitting on the stapler. regulate the air pres-  
sure on your air compressor to 80 psi.  
Before you load your stapler for the first  
time, check the firing mechanism to ensure  
safe use.  
this stapler will benefit from an in-line fil-  
ter/lubricator/regulator unit. using this unit  
protects your tool from damaging water  
build-up, allows you to adjust and maintain  
constant air pressure to your tool, and  
automatically lubricates your tool every  
time you use it. Check the current grizzly  
catalog for availability of this unit. if you  
plan on installing a filter/lubricator/regula-  
tor unit in your compressed air system,  
always follow the connection instructions  
that come with the unit.  
to check the firing mechanism:  
1. make sure the stapler is discon-  
nected from the air supply!  
2. Make sure the magazine is empty and  
contains no staples.  
3. Connect the stapler to the air supply.  
the stapler should not fire.  
— if it does not fire, read step 4.  
— if the stapler does fire, immediate-  
ly disconnect the stapler from the  
air supply and call (570) 546-9663  
for technical support.  
4. place the base of the stapler on a  
scrap piece of wood that is clean and  
free of any knots, staples, or other  
foreign objects.  
5. hit the whack cap with the mallet  
using moderate force. the stapler  
should fire.  
— if it does fire, then the firing  
mechanism is working properly.  
Continue to the next section.  
— if the does not fire, then the firing  
mechanism may not be working  
correctly or may need service.  
please call (570) 546-9663 for  
technical support.  
exceeding the maximum permissible  
operating pressure may cause the  
stapler to explode, blowing metal frag-  
ments in all directions. to protect  
yourself from serious personal injury,  
do not allow your air compressor to  
exceed the recommended pressure  
when connected to this stapler!  
NOTICE  
continually firing the stapler when  
empty will cause internal damage. only  
fire the empty stapler once or twice to  
ensure it is functioning properly.  
-5-  
Model h5977 (Mfg. since 2/07)  
 
operation  
oiling stapler  
loading stapler  
place one or two drops of pneumatic tool oil  
in the stapler air inlet (as shown in figure  
1) before every use. Wipe off any excess  
oil near the stapler exhaust to avoid dust  
build-up.  
When replacing staples in your model  
h5977, follow these guidelines:  
gauge: 1512  
staple sizes: 1"–2"  
Capacity: 60  
to load your stapler:  
1. disconnect the air supply from the  
stapler!  
2. slide back the magazine loading han-  
dle until it locks.  
3. load a staple stick in the t-slot at  
the top of the magazine as shown in  
figure 2.  
4. release the magazine loading handle  
by pulling it back, then letting go.  
figure 1. lubricating stapler via air inlet.  
another option to manual oiling would be  
to install a lubricator in your air compressor  
line. if your air compressor line already has  
a lubricator, then regular lubrication of your  
stapler will not be necessary. Just make  
sure there is always pneumatic tool oil in  
the lubricator.  
as mentioned before, the best option is to  
install a filter/lubricator/regulator unit such  
as those found in the grizzly catalog.  
figure 2. loading staples into stapler.  
-6-  
Model h5977 (Mfg. since 2/07)  
 
4. using the included mallet, hit the  
whack cap with light/medium force to  
shoot a staple into the wood.  
5. Check the staple for proper depth and  
placement.  
operating stapler  
if you have not read the safety instruc-  
tions in this manual, do not operate  
the stapler.  
— if the depth is satisfactory, then  
proceed with your project.  
— if the depth is too shallow, then  
slightly increase the air pressure  
and repeat steps 3–5.  
Before you operate your stapler, place one  
drop of pneumatic tool oil into the quick  
connect fitting where the stapler connects  
to the air supply.  
— if the depth is too deep, then  
slightly decrease the air pressure  
and repeat steps 3–5.  
the Model h5977 comes with two base  
plates of different thicknesses. the thin-  
nest base plate is for use with 4" flooring,  
3
and the thickest base plate is for use with  
1
2" flooring.  
to operate your stapler:  
1. install the correct base plate for your  
size of flooring material.  
2. Connect the air supply to the quick  
connect fitting.  
3. place the stapler on the pre-posi-  
tioned flooring as shown in figure 3,  
making sure the cleat on the bottom of  
the stapler is lined up with the edge of  
the groove in the flooring.  
figure 3. operating stapler.  
-7-  
Model h5977 (Mfg. since 2/07)  
 
clearing Jammed staples  
cleaning stapler  
this stapler may accidentally fire if  
you work on it without disconnecting  
it from the air supply. always discon-  
nect air from stapler whenever clear-  
ing a jammed staple!  
vapors from cleaning with gasoline  
or flammable liquids could ignite and  
cause an explosion. never use highly  
flammable liquids to clean the stapler  
and thoroughly dry all cleaned parts  
before reassembling or operating.  
to clear a jammed staple from the dis-  
charge area on the model h5977:  
use a good solvent to clean the nose  
assembly of the stapler. always be sure  
that the stapler is dry before using it  
again.  
1. disconnect the stapler from the air  
supply!  
2. pull the magazine loader all the way  
back and remove the staple stick.  
3. the jammed staple should now be  
visible; remove it from the discharge  
area with needle nose pliers.  
do not allow dust, chips, sand, etc. into the  
air connectors or into the body of the sta-  
pler; this may result in leaks and damage  
to the stapler and the air couplings.  
-8-  
Model h5977 (Mfg. since 2/07)  
 
notes  
-9-  
Model h5977 (Mfg. since 2/07)  
 
h5977 part breaKdoWn  
135  
133  
132  
137  
138  
136  
131  
130  
129  
128  
127  
126  
134  
124  
123  
165  
125  
166  
122  
151  
152  
139  
138  
137  
119  
150  
148  
146  
147  
153  
154  
118  
115  
114  
113  
117  
145  
155  
156  
116  
143  
112  
111  
110  
109  
149  
142  
141  
157  
144  
140  
134  
109-1  
105  
108  
104  
103  
158  
161  
107  
159  
160  
162  
163  
106  
164  
101  
-10-  
Model h5977 (Mfg. since 2/07)  
 
REF PART #  
PH5977101 CYLINDER  
PH5977103 BUMPER  
PORP050 O-RING 49.7 X 3.5 P50  
PH5977105 DRIVER  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
152  
153  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
PH5977136 HANDLE GRIP  
PLN04M  
PW01M  
LOCK NUT M8-1.25  
FLAT WASHER 8MM  
PH5977139 L-BOLT  
PRP07M  
PSS31M  
ROLL PIN 6 X 20  
SET SCREW M5-.8 X 8  
PH5977140 CYLINDER HEAD SEAT  
PH5977141 NAIL GUIDE COVER  
PH5977142 NAIL GUIDE  
PH5977108 PISTON POLE  
PH5977109 PISTON CAP  
PH5977143 DRIVER GUIDE  
PH5977144 NAIL GUIDE SCREW  
PH5977145 LOADER  
PORP012-5 O-RING 12.3 X 2.4 P12.5  
PH5977111 O-RING 32 X 4.5  
PH5977112 SEALING SLEEVE  
PH5977113 O-RING 12.8 X 1.8  
PH5977114 SEALING CAP  
PH7826115 O-RING 15.6 X 1.8  
PH5977116 GUN BODY  
PH5977146 RIVET 4 X 8  
PH5977147 IDLER WHEEL  
PH5977148 LOADING SPRING  
PH5977149 KEEPER  
PORS003  
O-RING 2.5 X 1.5 S3  
PH5977117 HANDLE GASKET  
PH5977118 END CAP  
PH5977151 SPRING LEVER  
PH5977152 SPRING  
PCAP39M CAP SCREW M4-.7 X 20  
PH5977122 CYLINDER GASKET  
PH5977123 SLEEVE GASKET  
PH5977153 SPRING PIN  
PH5977154 STUD M8-1.25 X 10  
PH5977155 MAGAZINE PIN  
PORP046  
O-RING 45.7 X 3.5 P46  
PRP05M  
ROLL PIN 5 X 30  
PH5977125 PISTON SEAT  
PH5977157 LOADING HANDLE  
PCAP95M CAP SCREW M5-.8 X 30  
PH5977159 RUBBER BUTTON  
PH5977160 BASE  
PLW02M  
LOCK WASHER 4MM  
PCAP16M CAP SCREW M4-.7 X 16  
PS56M  
PHLP HD SCR M4-.7 X 16  
PH5977129 EXHAUST COVER  
PH5977130 CYLINDER COVER  
PCAP09M CAP SCREW M5-.8 X 17  
PH5977161 WASHER  
PCAP29M CAP SCREW M6-1 X 40  
PH5977163 BASE PLATE 1/2 IN. FLOORING  
PORP025  
O-RING 24.7 X 3.5 P25  
PFH02M  
FLAT HD SCR M6-1 X 12  
PH5977133 WHACK CAP  
PH5977165 MALLET  
PW02M  
FLAT WASHER 5MM  
PH5977166 AIR PLUG 1/4 NPT  
PH5977135 HANDLE  
-11-  
Model h5977 (Mfg. since 2/07)  
 
troubleshooting  
problem  
air leaking from stapler  
body assembly joint.  
action  
1. tighten.  
2. replace.  
cause  
1. Fasteners loose.  
2. Worn/damaged o-rings or  
gaskets.  
1. loose air fitting.  
2. loose screws in housing.  
3. damaged o-ring.  
1. tighten air fitting.  
2. tighten screws.  
3. replace o-ring.  
air leaking between hous-  
ing and hose.  
1. air leaks.  
1. tighten screws and fit-  
tings.  
tool skips staples while  
discharging.  
2. dirt in nose.  
2. Clean nose.  
3. dirt or damage prevents  
staples from moving freely in  
magazine.  
3. Clean magazine and  
inspect/repair damage.  
4. inadequate air flow to tool.  
4. Check fitting, hose, com-  
pressor & air pressure.  
5. replace piston o-ring.  
lubricate.  
5. Worn o-ring on piston or lack  
of lubrication.  
6. damaged o-rings on trigger  
valve.  
6. replace trigger valve o-  
rings.  
7. Worn bumper.  
8. Cap seal leaking.  
7. replace bumper.  
8. replace cap seal.  
1. air pressure low  
2. stapler is not sufficiently lubri-  
cated.  
1. increase pressure.  
2. lubricate stapler.  
tool fires slowly or has a  
loss of power.  
3. Broken spring in cap assem-  
bly.  
3. replace spring.  
4. exhaust port blocked.  
4. Clean or replace dam-  
aged internal parts.  
5. Clean.  
5. Buildup on nose/driver assy.  
1. staples are the wrong size.  
2. staples are wrong angle.  
3. staples are bent/damaged.  
1. use correct staples.  
2. use correct angle.  
3. use undamaged staples.  
Fasteners frequently jam  
the stapler.  
4. Magazine or nose screws are 4. tighten magazine and  
loose.  
nose screws.  
5. replace worn or dam-  
aged parts.  
5. driver or driver guide is worn  
or damaged.  
1. air pressure too low.  
2. staple is jammed in mag-  
azine or discharge area.  
3. piston shaft is damaged.  
4. stuck head valve  
1. increase air pressure.  
2. Clear stapler magazine  
or discharge area.  
3. replace piston shaft.  
4. disassemble and lubri-  
cate.  
stapler does not fire.  
-12-  
Model h5977 (Mfg. since 2/07)  
 
Warranty and returns  
grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original  
purchaser from the date of purchase. this warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of  
maintenance. this is grizzlys sole written warranty and any and all warranties that may  
be implied by law, including any merchantability or fitness, for any particular purpose, are  
hereby limited to the duration of this written warranty. We do not warrant or represent that  
the merchandise complies with the provisions of any law or acts unless the manufacturer so  
warrants. in no event shall grizzlys liability under this warranty exceed the purchase price  
paid for the product and any legal actions brought against grizzly shall be tried in the state  
of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental,  
contingent, special, or consequential damages arising from the use of our products.  
to take advantage of this warranty, contact us by mail or phone and give us all the details.  
We will then issue you a “return number,” which must be clearly posted on the outside as  
well as the inside of the carton. We will not accept any item back without this number. proof  
of purchase must accompany the merchandise.  
the manufacturers reserve the right to change specifications at any time because they  
constantly strive to achieve better quality equipment. We make every effort to ensure that  
our products meet high quality and durability standards and we hope you never need to  
use this warranty.  
please feel free to write or call us if you have any questions about the machine or the  
manual.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pa 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
e-Mail:  
techsupport@grizzly.com  
Web site: http://www.grizzly.com  
thank you again for your business and continued support. We hope to serve you again  
soon!  
-13-  
Model h5977 (Mfg. since 2/07)  
 
Warranty card  
name_____________________________________________________________  
street_____________________________________________________________  
City____________________state________zip_________  
phone number____________e-Mail___________________FaX____________  
model #_______________serial#________________order #______________  
the following information is given on a voluntary basis. it will be used for marketing purposes to help  
us develop better products and services. of course, all information is strictly confidential.  
9. how many of the machines checked above are  
grizzly? ____________  
1. how did you learn about us?  
___advertisement  
___Friend  
___Catalog  
___World Wide Web  
___other__________________________  
___Card deck  
10. Which portable/hand held power tools do you own?  
Check all that apply.  
___Belt sander  
___Biscuit Joiner  
___Circular saw  
___detail sander  
___drill/driver  
___orbital sander  
___palm sander  
___portable planer  
___saber saw  
2. What is your annual household income?  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
___reciprocating saw  
___Miter saw  
___router  
_
_
_
other_________________________________  
3. What is your age group?  
___20-29  
___50-59  
___60-69  
___70 +  
11. What machines/supplies would you like grizzly  
industrial to carry?  
___30-39  
___40-49  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
4. how long have you been a woodworker?  
___0 - 2 years  
___2 - 8 years  
___8 - 20 years  
___20+ years  
12. What new accessories would you like grizzly  
industrial to carry?  
5. how would you rank your woodworking skills?  
___simple  
___advanced  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
___intermediate  
___Master Craftsman  
6. What stationary woodworking tools do you own?  
Check all that apply.  
___air Compressor  
___Band saw  
___drill press  
___drum sander  
___dust Collector  
___spindle sander  
table saw  
___Mortiser  
___horiz.Boring Machine  
___vacuum veneer press  
___panel saw  
___planer  
___power Feeder  
___radial arm saw  
___shaper  
___Jointer  
___lathe  
___Wide Belt sander  
13. What other companies do you purchase your tools  
and supplies from?  
_____________________  
_________________________________________  
_________________________________________  
____________________  
_ _ _  
14. do you think your purchase represents good  
value?  
___yes  
___no  
___other______________________________  
15. Would you recommend grizzly to a friend?  
___yes ___no  
7. how many of your woodworking machines are  
grizzly? _____________  
16. Would you allow us to use your name as a refer-  
ence for grizzly customers in your area? note: We  
never use names more than three times.  
8. Which benchtop tools do you own? Check all  
that apply.  
___yes  
___no  
___1"x42" Belt sander ___6" - 8" grinder  
___5" - 8" drill press ___Mini lathe  
17.Comments:________________________________  
_________________________________________  
_________________________________________  
_________________________________________  
___8" table saw  
___scroll saw  
___8" - 10" Bandsaw  
___disc/Belt sander  
___spindle/Belt sander ___Mini Jointer  
___10"-12"thickness planer ___other_______  
_______________________  
 
send a grizzly Catalog to a friend:  
name________________________________  
street________________________________  
City______________state______zip_______  
Fold along dotted line  
place  
stamp  
here  
grizzly industrial, inc.  
p.o. box 2069  
bellingham, Wa 98227-2069  
tape along edges--please do not staple  
 

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