GARDEN CART ASSEMBLY
INSTALLATION INSTRUCTIONS
VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN
THIS CART BEFORE BEGINNING INSTALLATION.
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE.
EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220
B100613-3-1203
B100613-3-1203
Page 1
IMPORTANT INFORMATION
Gas Types
Grill Location
Broilmaster® Premium Gas Grills are designed
for outdoor use ONLY.
Never use liquid propane gas with a grill de-
signed for natural gas, or natural gas with a
grill designed for liquid propane gas. The type
of gas required for your grill is defined on its
product identification label. Questions regarding
different types of gases should be directed to
your gas supplier.
These mounting accessories are designed for
use with Broilmaster® gas grills and must not
be used with any other grill or for any other
purpose.
Never install or operate your grill in any building,
garage, or other enclosed area.
Cleaning
The exterior of your cart or post may be cleaned
with hot water and mild detergent as needed.
For your safety, the grill should not be installed
or operated under any combustible materials,
such as carports, covered porches, awnings,
or overhangs.
Touch-up paint is available through your Broil-
master® dealer.
Never install or use your grill in or on any rec-
reational vehicle or boat.
Stainless steel surfaces may be cleaned with
a spray-on stainless steel cleaner available at
most hardware stores.
CAUTION: THE INSTALLATION AND OPERATION OF
THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BE-
LOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY
DAMAGE, OR PERSONAL INJURY.
Important: Do not use harsh or abrasive clean-
ers! Your cart or post has a highly polished
surface and may be easily scratched.
Aminimum clearance of sixteen (16") inches is
required from all sides of the grill to any com-
bustible material.
A minimum clearance of eighteen (18") inches is
required from the back of the grill to any combus-
tible material.
Examples of combustible materials are patio
furniture, fences, or the wall of your home.
PERIODIC INSPECTION AND MAIN-
TENANCE
The area surrounding the grill should be clear
to ensure proper ventilation. Do not obstruct
the flow of combustion and ventilation air in any
way. The ventilation openings on the propane
cylinder enclosure must also remain free and
clear of debris.
Periodic inspections and maintenance are es-
sential. All Broilmaster® Gas Grill products or
mechanical devices eventually begin to wear
due to environment, contaminants, corrosion
or aging. Inspect all components at least twice
per year and replace any that show wear.
WARNING: DO NOT INSTALL OR OPERATE A GAS
GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERI-
ALS ARE USED OR STORED. FAILURE TO COMPLY WITH
THIS WARNING COULD RESULT IN EXPLOSION OR FIRE
CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.
If any parts are damaged or missing, you may
order parts from your local Broilmaster® dealer.
B100613-3-1203
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CART EXPLODED VIEW
CART PARTS LIST
PART
MODEL
PART
MODEL
NUMBER
NUMBER
DESCRIPTION
NUMBER
NUMBER
DESCRIPTION
1
1
2
2
3
3
4
5
6
7
B100604
B100606
B100577
B100586
B100603
B100605
B100598
B100573
B064791
B100579
FRAME ASSEMBLY (3 SERIES)
FRAME ASSEMBLY (4 SERIES)
BASE SHELF (3 SERIES)
BASE SHELF (4 SERIES)
FRAME ASSEMBLY(3 SERIES)
FRAME ASSEMBLY (4 SERIES)
END CAP
HEAD BRACKET ASSEMBLY
CYLINDER RETAINER
MANIFOLD COVER PLATE
8
8
9
B100578
B100587
B743095
FRONT PANEL (3 SERIES)
FRONT PANEL (4 SERIES)
GREASE RETAINER TOP AS-
SEMBLY
10
NS
NS
NS
NS
B743098
B073272
B100108
B100581
B100526
GREASE RETAINER ASSEMBLY
WHEEL - BLACK
WHEEL RETAINER
WHEEL COVER
GREASE CUP
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, con-
tact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service,
please provide the following information when placing a repair part order: Model Number, Part Name, Part Number,
and Quantity of parts needed.
Page 4
B100613-3-1203
HARDWARE PACKAGE
BEFORE YOU BEGIN
When assembling the Garden Cart, you have the option to have the drop-down side shelf/pull handle on the left or
right side of the cart. Please note the following:
• If the side burner is being installed, the drop-down side shelf/pull handle must be installed on the left side of the
grill.
• The side burner must be installed on the right side of the grill only.
• The drop-down side shelf/pull handle must be installed on the side opposite the wheels.
The instructions in this manual will guide you to assemble the Garden Cart and drop-down side shelf/pull handle for
the grill as shown in Figure 1. I f you choose to install the drop-down side shelf/pull handle on the right side of the grill
as shown in Figure 2. Start with the opposite frame assembly shown in Figure 3.
FIGURE 1
FIGURE 2
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CART ASSEMBLY
1
3
Lay one frame assembly on a non-abrasive surface.
Place front panel onto frame assembly. Attach bottom
of front panel to bottom of frame assembly with two (2)
1/4-20 x 3/4 Phillips screws. Figure 3
Place base shelf onto frame assembly. Install the large
hole in base shelf for LP cylinder on wheel end of cart.
DO NOT attempt to attach base shelf to frame assembly
at this time. Figure 5
FIGURE 5
FIGURE 3
4
2
Attach each head bracket to second frame assembly with
two (2) 1/4-20 x 3/4 Phillips screws. Attention: Insert two
(2) 1/4-20 x 3/4 Phillips screws into bottom of second
frame assembly to prevent the entry of rain. Figure 6
Place two (2) head brackets onto frame assembly.Attach
each head bracket to frame assembly with two (2) 1/4-20
x 3/4 Phillips screws. Figure 4
FIGURE 4
FIGURE 6
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B100613-3-1203
CART ASSEMBLY
5
7
Place grill head onto garden cart. Attach side shelf and
grill head to the two frame assemblies with four (4) 1/4-20
x 3/4 Phillips screws, 1/4 x 5/8 lock washers and 1/4-20
hex nuts. Figure 9
Attach base shelf to each frame assembly with two (2)
1/4-20 x 3/4 Phillips screws. Figure 7
FIGURE 7
6
Attach cylinder retainer to head bracket which is adjacent
to wheels with one (1) 1/4-20 wing nut and (1) 1/4-20 x
3/4 Phillips screw. Figure 8
FIGURE 9
8
Attach the grease retainer assembly to the grease re-
tainer top assembly with a 10-24 wing nut.
FIGURE 10
FIGURE 8
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CART ASSEMBLY
9
10
Insert manifold cover plate into front panel. Figure 12
Attach the grease retainer assembly and grease retainer
top assembly to the bottom of the grill head and fasten
with one (1)10-24 x 3/4 Phillips bolt and one (1)10-24
wing nut provided with grill head for use with stabilizing
arm and burner stabilizing arm.
Loosen the wing nut and move the slide up or down to
accept the grease cup. Be sure to trap the rim of the cup
as shown. Figure 11
Use only noncombustible containers for the grease cup
(aluminumortincans)donotusecombustiblecontainers
such as Styrofoam or paper cups.
FIGURE 12
FIGURE 11
11
Assembly of garden cart is completed.
BROILMASTER®
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Phone: 1-800-851-3153
FAX: 1-800-443-8648
VISIT OUR WEB SITE AT WWW.broilmaster.com
RETAIN OWNER’S MANUAL FOR FUTURE REFERENCE.
Page 8
B100613-3-1203
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