Bernard Welder FLX3515AM User Manual

Dura-Flux  
Issued March 2008 • Index No. SPEC DF-1.3  
350 Amp Self-Shielded FCAW Guns  
All Guns are Not Created Equal.  
TM  
A welding gun should be durable, easy  
to use and customized to your specific  
application. Our guns put you in control:  
you choose the options you need and  
we'll build a gun to last. We even ship  
most of our guns within 24 hours.  
350 Amp Dura-Flux gun  
TM  
shown with Centerfire  
contact tip, sleeved 6 inch  
neck with 60˚ bend and  
trigger guard.  
Built for welders using self-  
shielded flux-cored wire, Dura-Flux  
guns are designed for exceptional  
performance and comfort in  
the most demanding industrial  
environments.  
TM  
Centerfire contact tips are easy-to-use and  
high performing - they provide better arc starts,  
less spatter and more consistent welds - and also  
last up to three times longer than competitive  
brands.  
Sleeved and aluminum armored necks  
available in multiple length options for optimal  
weld accessibility and improved operator  
comfort.  
Trigger is sealed from outside contaminants,  
simply replaced and absorbs less heat than a  
metal trigger for long-life, greater arc-on time  
and lower heat output.  
Trigger guard instead of full size heat shield  
allows access to tight spaces while protecting  
trigger from damage.  
Ultra heavy-duty steel monocoil power cables  
are highly resistant to kinking for exceptional wire  
feed in abusive environments.  
Back end with durable rigid strain relief and  
easily interchangeable direct plugs and trigger  
leads connect to wire feeders and machines  
from major manufacturers and allow simple  
maintenance.  
TM  
Dura Flux Gun Part Number  
Build a Dura-Flux gun part number by choosing required cable length, neck and direct plug.  
FLX3515AM is an example of a typical configuration. It consists of a 350 amp Dura-Flux gun  
with 15' cable, 6" x 60˚ neck and Miller style direct plug.  
Power pin liner changes quickly without set  
screw for user-friendly maintenance and reduced  
downtime.  
Amperage  
Cable Length  
Neck  
Direct Plug  
Duty Cycle  
®
A
D
M
L
FLX35 350 amp 10 10' (3.05 m)  
15 15' (4.57 m)  
6" (15.2 cm) x 60˚  
12" (30.5 cm) x 30˚  
Miller  
®
Lincoln  
60% NEMA  
at 350 Amps  
®
T
Tweco  
®
E
Euro  
Made with  
All Dura-Flux guns are compatible with 1/16" - 3/32" (1.6 mm - 2.4 mm) wire.  
Bernard® and Miller® are registered trademarks of Illinois Tool Works Inc. Other brands mentioned are for reference only and  
are the registered trademarks of their respective companies, and are not affiliated with Illinois Tool Works Inc.  
Pride and without  
Compromise in the USA  
®
Bernard  
An Illinois Tool Works Company  
449 West Corning Road, Box 667  
Beecher, Illinois 60401 USA  
Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)  
Fax: 708-946-6726  
For more information, visit us at BernardWelds.com  
 

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