—
Drive status LED
X1A - Single phase 200...240 V AC ±10% input / X1B - Motor power out
X1A - Three phase 200...240 V AC ±10% input / X1B - Motor power out
The drive status display indicates general
AC power
supply
Route L, N, and
Earth/Ground together
Fuse
Mains filter
PE
PE
AC power
supply
Route L1, L2, L3 and
Earth/Ground together
Fuses
Mains filter
MicroFlex e190 status information. When an error
occurs, the drive displays a sequence starting with
the symbol E, followed by the five digit error code.
If the initial symbol is b, call technical support.
(top panel screw)
(top panel screw)
MicroFlex e190
Wall chart
ABB motion control products
L1
L2
L3
Line (L1)
Line (L2)
Line (L3)
L1
AC Phase 1
AC Phase 2
AC Phase 3
DC -
Line (L)
The decimal point to the right of the number illuminates to
indicate that STO is activated (no torque). For a complete list
of error codes open Mint WorkBench, press F1, and locate
the error handling topics.
Neutral (N)
L2
Isolating switch
L3
Isolating switch
UDC-
UDC-
R-
Drive disabled, and one or both STO inputs
are not powered
Overall screened
IPN+E
Overall screened
IPN+E
R-
Regen-
Drive disabled
Incoming safety earth (PE)
Incoming safety earth (PE)
R+/UDC+
R+/UDC+ Regen+/DC+
Initialization error (check memory unit insertion) or
recovery mode.
U
V
STAR POINT
U
V
Motor U out
Motor V out
Motor W out
STAR POINT
Part numbers
Hazardous
voltages on
X1A and X1B!
Hazardous
voltages on
X1A and X1B!
Suspend active
Firmware loading
Hold To Analog (HTA) mode
Drive enabled, but idle
Cam move
MFE190 - 04UP - 03A0 - 2 + N8020
WARNING
W
W
WARNING
MFE190 E190 = MicroFlex e190
04 04 = Construction / frame size
UP UP = Universal encoder, slave / CN, Programmable*
E1 & E2 - Ethernet fieldbus
Recommended power filters
Memory unit
Pin1
03A0 Rated amps: 01A6 = 1.6 A, 03A0 = 3 A,
Drive
continuous
current rating
1Ø AC power
ABB catalog
number
3Ø AC power
ABB catalog
number
Stores firmware, parameters and Mint programs,
and defines drive features:
1
2
3
4
5
6
7
8
TX+
TX-
RX+
(NC)
(NC)
RX-
Link
06A0 = 6 A, 09A0 = 9 A
Dwell
E2
IN
2
Input voltage rating: 2 = 200...240 VAC ±10%
Flying shear
3AXD50000048603: MFE190-MU-OCU+N8020
Activity
Link
IMPORTANT!
Compliant with EN61000-6-3 (Class B).
Follow move
1.6 A
3 A
6 A
OFI-01 / OFI-02
OFI-01 / OFI-02
OFI-01
OFI-03
OFI-03
JFI-02
JFI-02
CAUTION!
E1
OUT
* Motion programming is enabled by fitting
memory unit MFE190-MU-OCU+N8020
(order code: 3AXD50000048603).
Foot-mount filter OFI-01 is designed for use
with any single-phase MicroFlex e190.
Do not insert or remove the memory unit while
the drive is powered.
(NC)
(NC)
Homing
Activity
9 A
OFI-01
Incremental move
Jog move
Front
Offset move
Recommended system wiring
Ethernet fieldbus port configuration
Mating connectors
Ø M5
Position move
Torque move
Screw:
M4 × 8 mm
mm2 / AWG
N·m / lbf·in
EtherCAT
master
AC Power
Value
00
01-EF
Mode
HI
X1A Dinkle EC762V-B3253206P-BK
X1B Dinkle EC762V-B3253203P-BK
X2 Phoenix MVSTBR 2,5HC/ 2-ST-5,08
X3 Weidmüller B2L 3.50/20/180
X3 Weidmüller B2L 3.50/8/180
0.2-6.0 / 30*-10
0.2-6.0 / 30*-10
0.2-2.5 / 24-12
0.2-1.0 / 28-16
0.2-1.0 / 28-16
0.7 / 6.2
0.7 / 6.2
0.6 / 5.3
-/-
EtherCAT slave mode
POWERLINK CN mode:
selected value is node ID
Reserved
AC power in
L1
L2
L3
L1
L2
L3
L1
L2
L3
From
fuses
Stop input active
Velocity reference move
Spline move
AC power PE
bonding point
provided on top
surface of drive.
F0-FF
-/-
LO
EtherCAT
* Minimum size for UL installations is 14 AWG.
Example: 0 0 = EtherCAT slave mode selected
Connect AC power
cable shield to metal
backplane using
conductive shield
clamps.
PE
Host PC
Star
SW1 - DIP switches
E3 - Ethernet: host PC
point
Fieldbus status LEDs
Optional regen resistor*
(Dynamic brake)
1
TX+
Pin1
Switch Purpose
OFF
ON
NET RUN
EtherCAT®
POWERLINK®
2
3
4
5
6
7
8
TX-
Regen
RX+
(NC)
(NC)
RX-
(NC)
(NC)
2
1
Firmware
recovery
mode
Normal
operation
Recovery
mode
Link
Ethernet
NOT ACTIVE state
(or not powered)
Off:
INITIALISATION state
(or not powered)
Shielded twisted pair, clamped to metal
backplane near drive using conductive
shield earth/ground clamp.
Fix IP address Normal IP
for host port
Fixed IP address
Activity
configuration 192.168.0.1
STOPPED state
PRE-OP1 state
PRE-OP2 state
READY TO OPERATE state
BASIC ETHERNET state
Safety circuit: emergency
stop switch, relay etc.
Blinking:
1 flash:
2 flashes:
PRE-OPERATIONAL state
SAFE-OPERATIONAL state
-
+24 V STO1
3 flashes: Device identification
Flickering:
Connect motor power cable shield to earthing
strip using conductive shield clamps
-
+24 V STO2
0 V
OPERATIONAL state
Continuous: OPERATIONAL state.
X3 - Input / output
Pin 1 Pin 11
X4 - Safe Torque Off (STO)
Pin 1 Pin 5
Motor power U V W
Motor
NET ERR
EtherCAT®
POWERLINK®
1
2
3
4
5
6
7
8
9
Status- / DO0-
DO2-
DO1-
DI2-
11 Status+ / DO0+
12 DO2+
13 DO1+
14 DI2+
1
2
3
4
STO1
5
6
7
8
STO1
STO2
SGND
STO2
Off:
No errors or not powered.
No errors or not powered.
* Regeneration resistors:
If the application requires a
regeneration resistor, it
must have a resistance of at
least 39Ω and inductance of
less than 100 μH. ABB parts
are recommended:
RGJ139 (39Ω, 100 W)
RGJ160 (60Ω, 100 W)
RGJ260 (60Ω, 200 W)
RGJ360 (60Ω, 300 W)
SGND
24V out
Motor feedback
24V out
Blinking:
1 flash:
Invalid configuration
Unhandled error. See
manual 3AXD50000037326
for details.
-
-
DI3-
15 DI3+
2 A
fuse
DI1-
16 DI1+
DI0-
17 DI0+
+24 V DC
0V
2 flashes: Sync manager watchdog.
-
The 24 V output is for
powering the STO inputs only.
See user manual for wiring.
AGND
AI0-
18 AO0
Control circuit supply.
Use twisted pair cable.
19 AI0+
Continuous: OPERATIONAL state.
An error has occurred.
10 Shield
20 Shield
Ø M5
X7 Encoder in / out†
Pin 1
X8 - Feedback in (Enc 0)
(Enc 2)†
* Max. combined current from X8 pin 12 and X7 pin 9 is 500 mA
Smart Abs
BiSS, SSI or EnDat 2.2
X2 - 24 V control circuit
backup supply
Hiperface
Extra incremental encoder
Incremental encoders
EnDat 2.1
Data+
Clock+ 10 Clock-
SinCos
Pin 1
3AXD50000037323
REV C (EN)
1/2
1
2
3
4
5
6
7
8
Data+
(NC)
(NC)
(NC)
Sin-
Sin+
Cos-
Cos+
9
Data-
1
2
3
4
5
6
7
8
Data+
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
9
Data-
1
2
3
4
5
6
7
8
(NC)
9
(NC)
1
2
3
4
5
6
7
8
CHA+
CHB+
CHZ+
(NC)
Hall U- 13 DGND
Hall U+ 14 Hall W-
Hall V- 15 Hall W+
Hall V+
9
CHA-
1
9
Data-
1
2
3
4
5
6
7
8
(NC)
9
(NC)
1
2
3
4
5
6
7
8
Data+
Clock+ 10 Clock-
9
Data-
1
2
3
4
5
CHA+
CHB+
CHZ+
(NC)
6
7
8
9
CHA-
CHB-
CHZ-
+5 V out*
10 (NC)
11 (NC)
12 +8 V out*
13 DGND
14 (NC)
10 (NC)
11 (NC)
12 +5.5 V out*
13 DGND
14 (NC)
(NC)
10 (NC)
10 CHB-
11 CHZ-
12 +5.5 V out*
2
3
4
5
6
7
8
Front
(NC)
(NC)
(NC)
Sin-
Sin+
Cos-
Cos+
10 (NC)
11 (NC)
12 +5.5 V out*
13 DGND
14 (NC)
(NC)
11 (NC)
(NC)
(NC)
Sin-
Sin+
Cos-
Cos+
11 (NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
11 (NC)
(NC)
12 +5.5 V out*
13 DGND
14 CHZ-
12 +5.5 V out*
13 DGND
14 (NC)
12 +5.5 V out*
13 DGND
14 (NC)
1
2
0 V
+24 V DC in
CHA-
CHA+
CHB-
CHB+
GND
new.abb.com
15 (NC)
15 (NC)
15 CHZ+
† X7 can be configured as an
input (Enc 2) or output (Enc 0).
If X7 is configured as an input,
the extra incremental encoder
input on X8 cannot be used.
15 (NC)
15 (NC)
15 (NC)
The information in this document is
subject to change without notice.
ABB assumes no responsibility for any
errors that may appear in this document.
(Optional) A 24 V DC supply can be
provided to maintain the controlling
electronics if AC power is lost.
* X8 pin 12 provides a 5.5 V or 8-12 V supply for feedback devices that require power. The maximum
combined current from all encoder supplies (X8 pin 12 and X7 pin 9) is 500 mA.
WARNING! The 8-12 V supply is provided for devices on X8 that require this voltage. Move the switch
towards the rear of the drive to select 8-12 V output. Selecting the wrong voltage could damage your
feedback device.
An extra incremental encoder can be connected simultaneously with BiSS, SSI, EnDat 2.2, or Smart Abs.
Use OPT-MF-200 Encoder Breakout for easy connection of both inputs.
5.5 V
8 V
Use OPT-MF-200 in conjunction with OPT-MF-201 Resolver Adapter to allow simultaneous connection of a
resolver (Enc 0) and an incremental encoder (Enc 2). † See note for X7.
Continuous current - 1 A.
OPT-SIO-1 Option Card
SW2 - DIP switches
MicroFlex e190 firmware build version that supports
the option card: Build 5900.4.0 and later.
Switch
Purpose
ON
OFF
2
RS422 RX terminator
120Ω
No
1
RS422 TX terminator
or RS485 terminator
120Ω
No
X9 - Communication and Analog Input
X10 - Digital Input and Output
Pin 1 Pin 8
Pin 14
Pin 7
1
2
3
4
5
6
7
A/ TX+
B/ TX-
Shield
RX+
8
9
A/ TX+
B/ TX-
14
13
12
11
10
9
Shield
CREF1
DIN8
7
6
5
4
3
2
1
DIN4
DIN5
10 Shield
11 RX+
DIN6
DIN9
DIN7
RX-
12 RX-
USRV+
DOUT5
DOUT6
CREF0
DOUT3
DOUT4
Shield
AIN1-
13 Shield
14 AIN1+
8
CAUTION!
Do not insert or remove the
option card while the drive is
powered.
X8 - OPT-MF-201 Resolver adapter
Outer shield
SIN-
EXC+ EXC- COS+ COS- SIN+ SIN-
(REF+) (REF-)
Outer shield Inner shield
0.14 mm2
(25AWG)
0.5 mm2
(20AWG)
Ferrule
Ferrule
Resolver
X8 - OPT-MF-200 Encoder breakout
Incremental
BiSS-B/SSI/
EnDat 2.2
Data+
Clock+
(NC)
(NC)
(NC)
(NC)
(NC)
Smart Abs
1
2
3
4
5
6
7
8
CHA+
CHB+
CHZ+
(NC)
(NC)
(NC)
Data+
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
(NC)
Incremental
Halls
1
2
3
4
5
CHA+
CHB+
CHZ+
(NC)
Hall U+
Hall V+
Hall W+
(NC)
X8A
X8B
1
9
1
2
3
4
5
2
3
4
5
6
7
8
(NC)
(NC)
6
7
8
9
10
11
12
13
14
15
DGND
DGND
(NC)
6
7
8
9
CHA-
CHB-
CHZ-
+5 V out
Hall U-
Hall V-
Hall W-
+5 V out
Shield
9
CHA-
CHB-
CHZ-
+5 V out
DGND
(NC)
Data-
Clock-
(NC)
+5 V out
DGND
(NC)
Data-
(NC)
(NC)
+5 V out
DGND
(NC)
10
11
12
13
14
15
X8A
X8B
Shell Shield
Motor feedback
Incremental
encoder
(NC)
(NC)
(NC)
Shell Shield
Shield
Shield
X8A and X8B can be used together to connect a single motor
that has separate cables for encoder and Halls (e.g. a linear
motor). Use X8A for the encoder and X8B for the Halls.
Mating connectors
Order Code
3AXD50000037323
REV C (EN)
2/2
OPT-SIO-1 Option card
3AXD50000297450
3AXD50000032891
3AXD50000032892
OPT-MF-200 Encoder breakout
OPT-MF-201 Resolver adapter
mm2 / AWG
0.2-1.0 / 28-16
Recommended power filters
Recommended regen resistors
new.abb.com
X9 X10 Weidmüller B2L 3.50/14/180
ANYTEK vw-3.50mm 14p
0.2-1.0 / 28-16
OFI-01 3AXD50000046328
OFI-02 3AXD50000046327
OFI-03 3AXD50000032910
JFI-02 3ABD68711321
RGJ139 3AXD50000032899
RGJ160 3AXD50000032900
RGJ260 3AXD50000032901
RGJ360 3AXD50000032902
The information in this document is
subject to change without notice.
ABB assumes no responsibility for any
errors that may appear in this document.
* Minimum size for UL installations is 14 AWG.
CAUTION
Electrical components can be damaged by static electricity. Before touching the card, be sure to discharge static electricity from your body and clothing by touching a grounded metal
surface. Alternatively, wear an earth strap while handling the card. Never work on the drive, motor cable or motor when input power is applied. To prevent equipment damage, be certain
that input and output signals are powered and referenced correctly. Do not remove the screw locks while the device is powered. See manual MicroFlex e190 for details.
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