User Guide
COMMANDER 150
Universal Process Indicator
150
COMMANDER
A1
A2
A3
8 8 8 8 8 8
GETTING STARTED
This manual is divided into 5 sections which contain all the information needed to
install, configure, commission and operate the COMMANDER 150. Each section is
identified clearly by a symbol as shown below.
Displays and Controls
•
•
•
Displays and function keys
LED Indication
Error Messages
Operator Mode (Level 1)
Operator menus for:
•
–
–
–
Standard Indicator
Totalizer/Batch Controller
Maximum/Minimum/Average Indicator
Set Up Mode (Level 2)
•
•
Alarm trip points
Totalizer functions
8
Configuration Mode (Levels 3 and 4)
•
•
Accessing the configuration levels
Level 3
–
–
–
–
Hardware assignment and input type
Alarm types and hysteresis
Operator functions and totalizer setup
Digital input and serial communications
•
Level 4
Ranges and passwords
–
Installation
•
•
•
Siting
Mounting
Electrical connections
Symbol Identification and Section Contents
1
CONTENTS
GETTING STARTED ...............................................................................................1
1
DISPLAYS AND FUNCTION KEYS ..................................................................3
1.1 Introduction ...............................................................................................3
1.2 Use of Function Keys .................................................................................4
1.3 LED Alarms and Indicators ........................................................................5
1.4 Error Messages .........................................................................................6
2
OPERATOR MODE ...........................................................................................7
2.1 Introduction ...............................................................................................7
2.2 Operating Page – Standard (Level 1) .........................................................8
2.3 Operating Page – Totalizer (Level 1) ..........................................................9
2.4 Operating Page – Maths Functions (Level 1) ...........................................11
3
4
SET UP MODE ............................................................................................... 13
3.1 Introduction .............................................................................................13
3.2 Setup Level (Level 2) ..............................................................................14
CONFIGURATION MODE ...............................................................................18
4.1 Introduction .............................................................................................18
4.2 Accessing the Configuration Mode..........................................................18
4.3 Basic Hardware and Configuration (Level 3)............................................20
4.3.1
4.3.2
4.3.3
4.3.4
Hardware Assignment and Input Type ........................................20
Alarms .......................................................................................22
Operator Functions and Totalizer Set Up ....................................24
Digital Input and Serial Communications ....................................26
4.4 Ranges and Passwords (Level 4) ............................................................28
5
INSTALLATION .............................................................................................. 31
5.1 Siting ....................................................................................................... 31
5.2 Mounting..................................................................................................33
5.3 Electrical Connections ............................................................................ 35
5.4 Relays, Arc Suppression, Inputs and Outputs .........................................35
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
Relay Contact Ratings ...............................................................35
Arc Suppression ........................................................................35
Logic Output ..............................................................................35
Retransmission Analog Output ...................................................35
Digital Input ................................................................................35
2
1
DISPLAYS AND FUNCTION KEYS
Information.
The fold-out page inside on the back cover of this manual
shows all the frames in the programming levels. Space is
provided on the page for writing the programmed setting or
selection for each frame.
1.1 Introduction – Fig. 1.1
The COMMANDER 150 front panel display, function keys and LED indicators are
shown in Fig. 1.1.
Alarm LEDs
A1
(secret-til-lit)
A2
Display
A3
888888
Function Keys
Parameter Advance
Raise
Lower
Multi-function Key
Fig. 1.1 Front Panel Display, Function Keys and Indicators
3
…1 DISPLAYS AND FUNCTION KEYS
1.2 Use of Function Keys – Fig. 1.2
A – Raise and Lower Keys
+
–
1000
1001
999
LEVEL2
or…
Use to change/set a parameter value…
LEVEL1
…move between levels
B – Parameter Advance Key
Frame 1
(top of level)
LEVEL1
LEVELx
1001
2002
3003
4 004
or…
Frame 2
1001
Press and
hold
Use to advance to the next
frame within a level…
…select the top (LEVEL) frame
from within a level
Note. This key also stores any changes made in the previous frame
C – Multi-function Key
CodE
or…
1234 56
0
Use to view a parameter setting or selection…
…select individual characters in a frame
Fig. 1.2 Use of Function Keys
4
1
DISPLAYS AND FUNCTION KEYS…
1.3 LED Alarms and Indicators
COMMANDER
150
Alarm LEDs
A1
Alarm 1
A2
A3
Alarm 2
Alarm 3
LED
Status
All Flashing
• Indicator is in the configuration mode – see Section 4.2.
A1, A2 and A3
• Flashes when Alarm is active (off when inactive).
• Lit constantly when Alarm 1 is an active latched alarm which has
been acknowledged
Fig. 1.3 LED Alarms and Indicators
5
…1 DISPLAYS AND FUNCTION KEYS
1.4 Error Messages
To Clear Display
Display
Error/Action
Press the
key
Calibration error
CALErr
Turn mains power off and on again
(if the error persists contact the
Service Organization).
Press the
key
Configuration error
CFGErr
Ad Err
The configuration and/or setup
data for the instrument is
corrupted. Turn mains power off
and on again (if error persists,
check configuration/setup settings).
Turn power on and
off again. If the error
persists, contact the
Service Organization
A to D Converter Fault
The analog to digital converter is
not communicating correctly.
Restore valid
input
Process Variable Over/Under
Range
9999
Contact the Service
Organization
Option board error
Communications to the option
board have failed.
DPtErr
6
2
OPERATOR MODE
2.1 Introduction
Operator Mode (Level 1) is the normal day-to-day mode of the COMMANDER 150.
Frames displayed in level 1 are determined by the indicator functions which are
selected during configuration of the instrument – see Section 4.
Note. Only the operating frames relevant to the configured functions are
displayed in Operator Mode.
The three indicator functions are:
•
•
•
Standard Indicator
–
–
–
page 8
page 9
page 11
Indicator with Totalization
Indicator with Max./Min./Average
7
…2 OPERATOR MODE
2.2 Operating Page – Standard (Level 1)
Process Variable
214 53
Normally displayed in engineering
214 53
units.
To view the process variable in
276
electrical units, press the
key.
UN-ACK•1
Global Alarm Acknowledge (latch alarms only)
UN-ACK
ACK
.
–
–
alarm unacknowledged
acknowledged
.
Security Code
Enter the correct code to access the setup level
(Level 2).
CodE
------
[0 to 9999]
Level 1
LEVEL1
Note. To select to this frame from anywhere in
this level, press the
key for a few seconds.
•1 Only displayed if there is an active latch alarm.
8
2
OPERATOR MODE…
2.3 Operating Page – Totalizer (Level 1)
These frames are only displayed if the totalizer function is enabled in the configuration
level – see Section 4.3.3
214 53•1
Process Variable
To view the input value (in electrical units) press the
key.
ACK-n
Global Alarm Acknowledge (latch alarms only)
UN-ACK
ACK
.
–
–
alarm unacknowledged
acknowledged
.
1234 56•1
rSt-n
Totalizer Value
When this frame is selected the current counter status
is displayed (t–GOor t-StOP).
Stop/Start
t–GO
t-StOP
–
–
start totalizer
stop totalizer
Reset
rSt-Y – reset totalizer
rSt-n – do not reset totalizer
To reset the totalizer, select rSt-Ythen press the
key.
Continued on next page.
•1 Totalizer stop/go and reset from these frames can be disabled
Section 4.3.3.
–
see
A digital input can also be used to start/stop or reset the totalizer – see Section
4.3.4
9
…2 OPERATOR MODE
…2.3 Operating Page – Totalizer (Level 1)
Preset Total
PrESEt
This is the value the batch total is set to when it is reset
•1
000000
[000000 to 999999 flow units]
Select Digit
Predetermined Total
PrEdEt•2
When the predetermined total is reached the batch
total is reset (with wrap on) or stops (wrap off),
depending on the wrap setting – see Section 3.2.
•1
999999
[000000 to 999999 flow units]
Select Digit
Security Code
Enter the correct code to access the setup level.
CodE
------
[0 to 9999]
Level 1
LEVEL
Note. To select to this frame from anywhere in
this page, press the
key for a few seconds.
•1 The predetermined value should be greater than the preset value when the
totalizer is counting up and lower than the preset value when the totalizer is
counting down.
•2 Only displayed if enabled in the configuration level – see Section 4.3.3.
10
2
OPERATOR MODE…
2.4 Operating Page – Maths Functions (Level 1)
Note. It is possible to have totalizer and maths functions together.
Process Variable
214 53
To view the input value (in electrical units) press the
key.
UN-ACK
Global Alarm Acknowledge (latch alarms only)
UN-ACK
ACK
.
–
–
alarm unacknowledged
acknowledged
.
Average Value
This is the mean average value of the process variable
input, since the average was reset.
A 14 05•1
rSt-n
rSt-Y – reset
rSt-n – do not reset
To reset the average value, select rSt-Ythen press
the
key.
H 1502
Continued on next page.
•1 This frame can be disabled – see Section 4.3.3.
The average value is reset automatically on power-up and can also be reset from
a digital input – see Section 4.3.4.
The reset function in this frame can be disabled – see Section 4.3.3.
11
…2 OPERATOR MODE
…2.4 Operating Page – Maths Functions (Level 1)
•1
Maximum Value
This is the maximum value of the process variable since
the maximum was reset.
H 1502
rSt-Y – reset
rSt-n – do not reset
rSt-n
To reset the maximum value, select rSt-Ythen press
the
key.
•1
Minimum Value
This is the minimum value of the process variable since
the minimum was reset.
L1308
rSt-Y – reset
rSt-n – do not reset
rSt-n
To reset the minimum value, select rSt-Ythen press
the
key.
Security Code
Enter the correct code to access the setup level.
CodE
------
LEVEL1
[0 to 9999]
Level 1
Note. To select to this frame from anywhere in
this page, press the
key for a few seconds.
•1 This frame can be disabled – see Section 4.3.3.
The Max. and Min. values are reset automatically on power-up and can also be
reset from a digital input – see Section 4.3.4.
The reset reset function in this frame can be disabled – see Section 4.3.3.
12
8
3
SET UP MODE
3.1 Introduction
To access the Setup Level (Level 2) the correct password must be entered in the
security code frame (CodE) in Level 1– see Fig. 3.1.
Level 2 – Set Up
LEVEL2
Alarm 1 Trip Point
A1xx
Correct
Password
Level 1 –
Operating Level
LEVEL1
CodE x
Alarm 2 Trip Point
Alarm 3 Trip Point
Batch Total
A2xx
A3xx
Security
Code
1234 56
t-GO
Totalizer Stop/Go
Secure Total/Reset
Preset Batch Total
SECtot
PrESEt
PrEdEt
A xxxx
H xxxx
L xxxx
0AdJ
Predetermined Batch
Total
Average Value
Maximum Value
Minimum Value
Offset Adjustment
Fig. 3.1 Accessing the Setup Level (Level 2)
13
8
…3 SET UP MODE
3.2 Setup Level (Level 2)
Level 2
LEVEL2
Note. To select to this frame from anywhere in
this level, press the key for a few seconds.
•1
Alarm 1 Trip Point
Alarm type:
A1hP
1001
A1
A1
A1
A1
.
.
.
.
hP = High process alarm
LP = Low process alarm
H L = Latched high process alarm
LL = Latched low process alarm
[In engineering units]
A1 H YS•2
125
Alarm 1 Hysteresis Value
[In engineering units]
•1
Alarm 2 Trip Point
Alarm type
A2LP
[In engineering units]
2002
A2 H YS•2
Alarm 2 Hysteresis Value
[In engineering units]
279
A3hP
Continued on next page.
•1 Not displayed if the alarm is disabled (Noneselected) – see Section 4.3.2.
•2 Only displayed if custom alarm hysteresis is selected – see section 4.3.2
14
8
3
SET UP MODE…
…3.2 Setup Level (Level 2)
•1
Alarm 3 Trip Point
Alarm type
A3hP
[In engineering units]
Alarm 3 Hysteresis Value
[In engineering units]
3003
A3 H YS•2
34 6
1234 56•3
rSt-n
Totalizer Value
rSt-Y – reset
rSt-n – do not reset
•4
To reset the maximum value, select rSt-Ythen press
the key.
•3
Totalizer Stop/Go
t-GO
t-GO
t-StOP
–
–
start totalizer
stop totalizer
t-StOP
Setting to t-GOstarts the totalizer counting towards
the predetermined value. Setting to t-StOPholds the
totalizer at its present value.
SECtOt
Continued on next page
•1 Not displayed if the alarm is disabled (Noneselected) – see section 4.3.2
•2 Only displayed if custom alarm hysteresis is selected – see section 4.3.2
•3 Only displayed if enabled in the Configuration Level – see section 4.3.3
•4 A digital input can also be used to reset the batch total.
15
8
…3 SET UP MODE
…3.2 Set Up Level (Level 2)
SECtOt•1
Secure Total
The secure total is independent of the batch total value.
When 999999 or 000000 is reached, the total is reset
and then continues counting.
Total
4 56789
rSt-n
Reset
rSt-Y – reset totalizer
rSt-n – do not reset totalizer
To reset, select rSt-Ythen press the
key.
PrESEt•2
Preset Batch Total
This is the value the batch total is set to when it is reset.
[000000 to 999999]
000000
PrEdEt•2
Predetermined Batch Total
When this value is reached the batch total either resets
(with wrap on) or stops (wrap off) – see Section 4.3.3.
[000000 to 999999]
999999
A14 05
Continued on next page.
•1 Only displayed if enabled in the Configuration Level – see Section 4.3.3.
•2 The preset value must be lower than the predetermined value when counting up,
and greater than the predetermined value when counting down.
16
8
3
SET UP MODE…
…3.2 Set Up Level (Level 2)
Average Value
This is the mean average value of the process variable
input since the average was reset.
•1
A14 05
rSt-Y – reset
rSt-n – do not reset
rSt-n
To reset, select rSt-Ythen press the
key.
Maximum Value
This is the maximum value of the process variable since
the maximum was reset.
•2
H 1502
rSt-Y – reset
rSt-n – do not reset
rSt-n
To reset, select rSt-Ythen press the
key.
Minimum Value
This is the minimum value of the process variable since
the minimum was reset.
•2
L1308
rSt-Y – reset
rSt-n – do not reset
rSt-n
To reset , select rSt-Ythen press the
key.
Offset Adjustment
An offset can be applied to the process variable input to
enable spot calibration or the removal of system errors.
OAdJ
10
[ 10% of engineering range]
•1 The average value is reset automatically on power-up and can also be reset from
a digital input – see Section 4.3.4.
•2 The maximum and minimum values are reset automatically on power-up and can
also be reset from a digital input – see Section 4.3.4.
17
4
CONFIGURATION MODE
4.1 Introduction
The Configuration Mode comprises two levels (3 and 4) as shown in Fig. 4.2.
Configuration level 3 is divided into four frames. For most simple applications it is only
necessary to set up the parameters in the first frame.
Note.
When in the configuration level:
•
•
•
All the LED indicators flash.
All relays and logic outputs are turned off.
The analog output reverts to 0% (4mA) output level.
4.2 Accessing the Configuration Mode – Fig. 4.1
To access the Configuration Mode set the security switch to the 'Configure' position
(levels 1 and 2 cannot be accessed from this setting). When the configuration
parameters are programmed, reset the security switch to the 'Normal' position and
the Operating page is displayed automatically .
Normal
Configure
Fig. 4.1 Accessing the Configuration Mode
18
4
CONFIGURATION MODE…
Level 4
LEVEL4
Engineering
ENG H I
Level 3
LEVEL3
Range High
Engineering
ENG LO
Hardware
Configuration
A 1KC0
Range Low
b 1KC0
C 1KC0
d 1KC0
Retransmission
rEt H I
Range High
Retransmission
rEt LO
Alarms and
Set Points
E 0000
Range Low
F 0000
G 0000
H 0000
Totalizer Count
High
CNt H I
Custom Operator
Settings
Totalizer Count
CUtOFF
J 0000
Cut-off
K 0000
L 0000
N 0000
Set-up Password
PASSrd
Modbus Address
Digital Input and
Serial Comms.
Addr
P 0000
r 0000
S 0000
t 0000
Fig. 4.2 Configuration Levels
19
…4 CONFIGURATION MODE
4.3 Basic Hardware and Configuration (Level 3) – Fig. 4.3
4.3.1 Hardware Assignment and Input Type
Level 3
LEVEL3
Note. To select to this frame from anywhere in
this level, press the key for a few seconds.
'ABCD' Settings
A 1KC0
b 1KC0
The first character (A, b, Cor d) identifies the parameter
to be changed. The current setting is indicated by a
flashing letter. Parameter options are shown in Fig. 4.3.
C 1KC0
A
b
C
d
=
=
=
=
Hardware configuration
Input type and range
Temperature units
d 1KC0
No. of decimal points
Note 1. The temperature ranges default to their
maximum values when the input type is changed.
Note 2. For custom settings contact the local
distributor.
E 1203
Continued on page 22.
Information.
Count High Calculation
actual engineering flow rate
flow range time units (in seconds)
Convert flow rate into units/sec =
units/sec
Count High =
resultant must be >0.001 and <99.999pps.
counter factor
Counter factor is the engineering value of the least significant digit shown on the
totalizer display – see Section 4.3.3.
Totalizer Count Pulse
The totalizer count pulse is on for a preset time of 250ms and off for a minimum of
250ms.
20
4
CONFIGURATION MODE…
A – Hardware Configuration
A 1KC0
50Hz/60Hz
Relay 1
Source
Relay 2*
Source
Relay 3*
Source
Logic O/P
Source
Analog O/P
Source
1
2
3
4
A
b
C
d
E
Alarm 1
Alarm 1
TCP**
Alarm 2
Alarm 2
Alarm 1
Alarm 1
Alarm 2
Custom
Alarm 3
Alarm 3
Alarm 2
Alarm 2
Alarm 3
Custom
TCP**
PV
PV
PV
PV
TWP**
TWP**
TCP**
TCP**
Custom
TWP**
5
Alarm 1
Custom
PV Average
Custom
U
TCP = Totalizer Count Pulse
TWP = Totalizer Wrap Pulse
PV = Process Variable
*
Only available if the appropriate option board is fitted.
** Pulse energizes assigned relay
B – Input Type and Range Configuration
b 1KC0
Display
Display
b
E
J
K
N
r
S
t
P
THC Type B
1
2
3
4
6
7
U
0 to 20 mA
4 to 20 mA
0 to 5 V
1 to 5 V
0 to 50 mV
4 to 20 mA (square root lineariser)
Custom Configuration
THC Type E
THC Type J
THC Type K
THC Type N
THC Type R
THC Type S
THC Type T
PT100 RTD
C – Temperature Units
Temperature Units
D – Process Variable
Display Decimal Places
C 1KC0
d 1KC0
Display
Display
C
F
0
Degrees C*
Degrees F*
No temperature units
0
1
2
3
4
xxxx
xxx . x
xx . xx
x . xxx
x . xxxx
* Temperature inputs only
Fig. 4.3 Hardware Configuration and Input/Output Ranges
21
…4 CONFIGURATION MODE
4.3.2 Alarms – Figs. 4.4 and 4.5
Note. Relays assigned to alarms are de-energized in the alarm state.
'EFGH' Settings
E 0000
The first character (E, F, Gor H) identifies the parameter
to be changed. The current setting is indicated by a
flashing letter. Parameter options are shown in Fig. 4.5.
F 0000
G 0000
E
F
G
H
=
=
=
=
Alarm 1 type
Alarm 2 type
Alarm 3 type
Alarm hysteresis
H 0000
Note. For custom settings contact the local
distributor.
J 0000
Continued on page 24.
Hysteresis
Trip point
Hysteresis
Process
Variable
Alarm on
Alarm off
High Process
Alarm on
Alarm off
Low Process
Information.
For latch alarms the relay remains de-energized until acknowledged in
Level 1 (or by a digital input).
Fig. 4.4 Alarm Action
22
4
CONFIGURATION MODE…
E – Alarm 1 Type
E 0000
Display
0
1
2
3
4
None
High Process
Low Process
High Latch
Low Latch
F – Alarm 2 Type
G – Alarm 3 Type
F 0000
G 0000
Display
Display
0
1
2
3
4
None
High Process
Low Process
High Latch
Low Latch
0
1
2
3
4
None
High Process
Low Process
High Latch
Low Latch
H – Alarm Hysteresis
h 0000
Note. When custom alarm
Display
hysteresis is selected, the alarm
hysteresis values are set
individually in the Set Up Level –
See section 3.2.
0
1
2
3
4
5
6
U
None
0.1%
0.2%
0.5%
1.0%
2.0%
5.0%
Custom
Value in % of
engineering range
Value in engineering units
Fig. 4.5 Alarm Setup
23
…4 CONFIGURATION MODE
4.3.3 Operator Functions and Totalizer Set Up – Fig. 4.6
'JKLN' Settings
The first character (J, K, Lor n) identifies the parameter
J 0000
to be changed. The current setting is indicated by a
flashing letter. Parameter options are shown in Fig. 4.6.
K 0000
L 0000
n 0000
J
K
L
n
=
=
=
=
Totalizer set-up
No. of decimal places for totalizer
Operator level frame enable
Operator level functions enable/disable
Note. For custom settings contact the local
distributor.
P 0000
Continued on page 26.
24
4
CONFIGURATION MODE…
J – Totalizer Setup
K – Totalizer Display
Decimal Places
J 0000
K 0000
Display
Display
0
1
2
3
4
Off
0
1
2
3
4
xxxxxx
xxxxx.x
xxxx.xx
xxx.xxx
xx.xxxx
x.xxxxx
Count Up, Wrap Off
Count Up, Wrap On
Count Down, Wrap Off
Count Down, Wrap On
5
L – Operator Level Frame Enable
L 0000
Display Max/Min Values
Displayed
Average Value
Displayed
Preset/Predetermined
Values Displayed
0
1
2
3
4
No
Yes
Yes
No
No
Yes
Yes
No
No
Yes
Yes
No
No
Yes
No
No
No
Yes
Yes
Yes
Yes
5
6
This frame determines which frames appear in the operating page (level 1)
N – Operator Level Math Function & Totaliser Control Enable
n 0000
Display Totalizer Stop/Go Totalizer Reset
Max./Min./Average
0
1
2
3
4
No
Yes
No
Yes
No
No
No
Yes
No
Yes
Yes
No
No
No
Yes
Yes
Yes
5
Yes
This frame determines which functions the operator can control
Fig. 4.6 Totalizer Setup and Operator Functions
25
…4 CONFIGURATION MODE
4.3.4 Digital Input and Serial Communications – Figs. 4.7 and 4.8
'PRST' Settings
P 0000
The first character (P, r, Sor t) identifies the parameter
to be changed and the current setting is indicated by a
flashing letter. Parameter options are shown in Fig. 4.8.
r 0000
S 0000
P
r
S
t
=
=
=
=
Digital input function
Analog input filter
Serial communications configuration
Serial communications parity
t 0000
Note. For custom settings contact the local
distributor.
LEVEL4
Continued on page 28.
Lock
Unlock
Reset
4
5
Front Panel Lock out
1
Totalizer Reset
Stop
Acknowledge
Go
2
Totalizer Stop/Go
Alarm Acknowledge
Max
Min
3
Average Max/Min Reset
Information.
Digital input options 1, 2, 3 and 5 are edge-triggered to enable the front
panel keys to change the function when the digital input is operational.
Fig. 4.7 Digital Function Configuration
26
4
CONFIGURATION MODE…
P – Digital Input Function
R – Analog Input Filter
P 0000
r 0000
Display
Display
0
1
2
3
4
None
Totalizer Reset
Totalizer Stop/Go
Average, Max/Min Reset
Front Panel Lockout
Alarm Acknowledge
0
1
2
5
A
b
C
0 seconds
1 second
2 seconds
5 seconds
10 seconds
20 seconds
40 seconds
60 seconds
5
d
S – Serial Communication
Configuration
T – Serial Communication
Parity
S 0000
t 0000
Display Baud Rate, 2/4 Wire
Display
0
1
2
3
4
Off
0
1
2
None
Odd
Even
2400, 2 Wire
2400, 4 Wire
9600, 2 Wire
9600, 4 Wire
Note. Settings for options P, S and T are only available if the
appropriate option board is fitted.
Fig. 4.8 Digital Function and Serial Communications Configuration
27
…4 CONFIGURATION MODE
4.4 Ranges and Passwords (Level 4)
Level 4
LEVEL4
Note. To select to this frame from anywhere in
this level, press the key for a few seconds.
Engineering (Display) Range
High Value
ENG H I
1000•1
[–9999 to 99999]
Low Value
ENG LO
00•1
[–9999 to 99999]
CNt H I
Continued on next page…
•1 The engineering range high and low values are automatically set to the maximum
allowed value when thermocouple or RTD is selected in the configuration level –
see Section 4.3.1. This value can be modified if required.
28
4
CONFIGURATION MODE…
…4.4 Ranges and Passwords (Level 4)
Retransmission Range
The retransmission range defines the the engineering
range to be retransmitted.
High (20mA output)
rEt H I
1000•1
[–9999 to 99999 (in engineering units)]
Low (4mA output)
rEt LO
1000•1
[–9999 to 99999 (in engineering units)]
CNt H I
Continued on next page…
•1 The retransmission range high and low values are automatically set to the
maximum allowed value when thermocouple or RTD is selected in the
configuration level – see Section 4.3.1. This value can be modified if required.
29
…4 CONFIGURATION MODE
…4.4 Ranges and Passwords (Level 4)
CNt H I•1
Totalizer Count High
This frame determines the count corresponding to the
full-scale input.
[0.000 and 99.999 pulses/second]
100
cutoFF•1
1000
Cut-off
This frame sets the lowest flow value at which the
totalizer is to stop counting.
[In engineering units]
Setup Password
This password enables access to the setup level (levels
2).
PASSrd
[0 to 9999]
0
•2
Modbus Address
This frame sets the Modbus address.
Addr
[1 to 99]
1
•1 Only displayed if enabled in the configuration level – see Section 4.3.3.
•2 Only available if the appropriate option board is fitted.
30
5
INSTALLATION
5.1 Siting – Figs. 5.1 and 5.2
Close to Sensor
Sensor
At Eye Level
Avoid Vibration
Fig. 5.1 Siting – General Requirements
31
…5 INSTALLATION
…5.1 Siting – Figs. 5.1 and 5.2
Temperature Limits
55°C
Max.
0°C
Min.
Humidity Limits
0 to 90% RH
Environmental Limits
IP65/NEMA3
(front panel)
IP20
(rear)
Use Screened Cable
+
Fig. 5.2 Environmental Requirements
32
5
INSTALLATION…
5.2 Mounting – Figs. 5.3 and 5.4
The instrument is designed for panel mounting (see Fig. 5.4). Overall dimensions are
shown in Fig. 5.3.
Dimensions in inches (mm)
0.28 (7.1)
4.68 (119)
1.57 (40
)
3.11 (79)
1.76
(44.6)
0.11 (2.7)
3.78 (96)
1.89
+ 0.03
– 0
3.62
(92
+ 0.8
)
– 0
+ 0.6
– 0
Panel
(45
)
cut-out
+ 0.02
– 0
1.77
≥ 0.55 (14)
≥0.55
(14)
Fig. 5.3 Overall Dimensions
33
…5 INSTALLATION
…5.2 Mounting – Figs. 5.3 and 5.4
Cut a suitable hole in the panel (see Fig. 5.3)
1
2
Insert the instrument into the panel cut-
out
3
Fit the retaining clamp
over the instrument
case
Push the retaining clamp firmly
against the panel
4
Fig. 5.4 Mounting Details
34
5
INSTALLATION…
EC Directive 89/336/EEC
5.4.3 Logic Output
18V DC at 20mA
In order to meet the requirements of
the EC Directive 89/336/EEC for
EMC regulations, this product must
Min load 900Ω
Isolated from Analog Input
(not isolated from Retransmission
O/P).
not be used in
environment.
a
non-industrial
5.3 Electrical Connections
Fig. 5.5 (overleaf)
–
Dielectric strength: 500V d.c. for 1
minute.
Warning. Before making
any connections, ensure that the
power supply, any powered control
circuits and high common mode
voltages are switched off.
5.4.4 Retransmission
Analog Output
Max. load 15V (750Ω at 20mA)
Isolated from Analog Input (not
isolated from Logic O/P).
Note. If it is not possible to
avoid strong electrical and magnetic
fields, screened cables within
earthed metal conduit must be used.
Dielectric strength: 500V d.c. for 1
minute.
5.4.5 Digital Input
Type: Volt-free
5.4 Relays, Arc Suppression,
Inputs and Outputs
Minimum Pulse: 250 ms
5.4.1 Relay Contact Ratings
Relay contacts are rated at:
115/230V AC at 5A (non-inductive)
250V DC 25W max.
5.4.2 Arc Suppression
Arc suppression components are fitted
to relays 2 and 3 only. If relay 1 is
required to switch inductive loads, fit
the arc suppression components
supplied.
35
…5 INSTALLATION
Logic Output
(18V at 20mA max.)
85 to 265V a.c.
1
N
L
2
Analog Input
(see below)
+
–
Relay
Output 1
24V d.c.
Analog
Output ✝
+
–
+
–
N/O
C
N/C
RTD1
3
+
–
+
4
1A
1
2
5
6
7
8
9
10 11 12
22 23 24
21
13 14 15 16
18 19
17
20
–
–
–
+
N/O
C
N/C
C
Relay
Output 2
RS485 RS485 RS485
TX RX
or
N/O
Relay Output 3
Not
Used
Digital
Input
C
N/C
✝ 750Ω max. load
Note 1. The Analog Output and Logic Output use a common positive
terminal, capable of driving both outputs simultaneously.
Note 2. Fit arc suppression components if switching inductive loads.
THC
millivolts
and volts
3-lead
RTD
2-lead RTD
Milliamps * Milliamps
and resistance
3rd lead
1
2
RTD –
RTD –
RTD +
–
–
**100Ω
**100Ω
+
RTD –
+
–
2-wire
Tx
3
4
RTD
+
transmitter
+
* Using internal transmitter power supply
** Use 100Ω shunt resistor provided with instrument
Fig. 5.5 Electrical Connections
36
8
CUSTOMER SETUP LOG
✍
LEVEL2
A1xx
LEVEL1
A2xx
A3xx
CodE
xxxxxx
t-GO
SECtot
PrESEt
PrEdEt
A xxxx
H xxxx
L xxxx
0AdJ
Instrument Serial Number:
C 1 5 0 /
/
Product Code:
CUSTOMER CONFIGURATION LOG
✍
LEVEL4
ENG H I
ENG LO
rEt H I
rEt LO
CNt H I
CUtOFF
PASSrd
Addr
LEVEL3
A 1KC0
A
B
C
G
L
D
H
N
T
E 0000
E
F
J 0000
J
K
P 0000
P
S
R
Customer Support
We provide a comprehensive after sales
service via our Worldwide Service
Organization. Contact one of the following
offices for details on your nearest Service
and Repair Centre.
United Kingdom
ABB Limited
Tel: +44 (0)1480 475321
Fax: +44 (0)1480 217948
United States of America
ABB Inc.
Tel: +1 215-674-6000
Fax: +1 215-674-7183
Client Warranty
Prior to installation, the equipment referred to in this manual must be stored in a clean,
dry environment, in accordance with the Company's published specification. Periodic
checks must be made on the equipment's condition.
In the event of a failure under warranty, the following documentation must be provided
as substantiation:
1. A listing evidencing process operation and alarm logs at time of failure.
2. Copies of operating and maintenance records relating to the alleged faulty unit.
ABB has Sales & Customer Support expertise
in over 100 countries worldwide
The Company’s policy is one of continuous product
improvement and the right is reserved to modify the
information contained herein without notice.
Printed in UK (06.03)
© ABB 2003
ABB Limited
ABB Inc
Howard Road, St. Neots
Cambridegshire, PE19 8EU
UK
125 E. County Line Road
Warminster, PA 18974
USA
Tel: +44 (0)1480 475321
Fax:+44 (0)1480 470787
Tel: +1 215 674 6000
Fax:+1 215-674 7183
|