Weber Gas Grill 42390 User Manual

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SUMMIT®  
42390  
BUILT-IN LPTANKENCLOSUREKIT
Summit® Built-In LP Tank Enclosure Kit  
(Model #: 21287)  
THESE ACCESSORIES MAY BE PURCHASED SEPARATELY.  
YOU MUST READ THIS OWNERS GUIDE  
ƽ WARNING: Follow all leak-check  
BEFORE OPERATING YOUR GAS GRILL  
procedures carefully in this manual prior  
to barbecue operation. Do this even if the  
barbecue was dealer-assembled.  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your  
gas supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
NOTICE TO INSTALLER: These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽWARNING: Do not try to light this  
appliance without reading the “Lighting  
Instructions” section of this manual.  
ƽ WARNING  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the  
vicinity of this or any other appliance .  
2. An LP cylinder not connected for use  
shall not be stored in the vicinity of this  
or any other appliance.  
42390 US 10/01/05  
LP  
US English  
 
3
WARRANTY  
OPERATING  
ƽ WARNING: Only use the Weber® Tank Enclosure  
Kit outdoors in a well-ventilated area. Do not use in  
a garage, building, breezeway or any other enclosed  
area.  
when assembled and operated in accordance with the printed instructions  
accompanying it.  
Weber may require reasonable proof of your date of purchase. THEREFORE,  
YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.  
This Limited Warranty shall be limited to the repair or replacement of parts that  
prove defective under normal use and service and which on examination shall  
indicate, to Weber’s satisfaction, they are defective. Before returning any parts,  
contact the Customer service representative in your region using the contact  
information sheet provided with your manual. If Weber® confirms the defect  
and approves the claim, Weber® will elect to replace such parts without charge.  
If you are required to return defective parts, transportation charges must be  
prepaid. Weber® will return parts to the purchaser, freight or postage prepaid.  
This Limited Warranty does not cover any failures or operating difficulties due  
to accident, abuse, misuse, alteration, misapplication, vandalism, improper  
installation or improper maintenance or service, or failure to perform normal  
and routine maintenance, including but not limited to damage caused by insects  
within the burner tubes, as set out in this owner’s manual.  
ƽ WARNING: Your Weber® Tank Enclosure Kit shall  
not be used under an unprotected combustible roof or  
overhang.  
ƽ WARNING: Your Weber® Tank Enclosure Kit is not  
intended to be installed in or on recreational vehicles  
and/or boats.  
ƽ WARNING: Keep any electrical supply cord and the  
fuel supply hose away from any heated surface.  
ƽ WARNING: Never store an extra (spare) LP cylinder  
under or near the Weber® gas barbecue.  
ƽ WARNING: Keep the ventilation openings of the  
cylinder enclosure free and clear of debris.  
ƽ WARNING: Turn off the gas at the LP gas supply  
cylinder when the outdoor cooking gas appliance is  
not in use.  
ƽ WARNING: Never store an outdoor cooking  
gas appliance indoors unless the LP cylinder is  
disconnected and removed from the outdoor cooking  
gas appliance.  
ƽ WARNING: LP Cylinders must be stored outdoors  
out of the reach of children and must not be stored in a  
building, garage, or any other enclosed area.  
ƽ WARNING: The LP pressure regulator and hose  
assembly supplied with the Weber® Tank Enclosure Kit  
must be used. Replacement LP pressure regulators  
and hoses must be obtained from Weber-Stephen  
Product Co.  
Deterioration or damage due to severe weather conditions such as hail,  
hurricanes, earthquakes or tornadoes, discoloration due to exposure to  
chemicals either directly or in the atmosphere, is not covered by this Limited  
Warranty.  
There are no other express warrants except as set forth herein and any  
applicable implied warranties of merchantability and fitness are limited in  
duration to the period of coverage of this express written Limited Warranty.  
Some regions do not allow limitation on how long an implied warranty lasts, so  
this limitation may not apply to you.  
Weber® is not liable for any special, indirect or consequential damages. Some  
regions do not allow the exclusion or limitation of incidental or consequential  
damages, so this limitation or exclusion may not apply to you.  
Weber® does not authorize any person or company to assume for it any other  
obligation or liability in connection with the sale, installation, use, removal,  
return, or replacement of its equipment; and no such representations are  
binding on Weber®.  
This Warranty applies only to products sold at retail.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
WARRANTY  
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL  
PURCHASER of this Weber® gas grill that it will be free of defects in  
material and workmanship from the date of purchase as follows:  
All Parts,  
5 years  
 
4
ASSEMBLY  
3). The minimum size of the ventilation hole (s) should not be less  
than 1/4 inch.  
TYPICAL 20 LP PROPANE GAS SUPPLY INSTALLATION  
We strongly recommend that you use the Summit® Built-In Tank Cabinet  
(#21280) for installations using a 20 lb LP cylinder, mounted remotely in an  
“island” structure.  
4). The ventilation openings in the sidewalls should not allow  
venting into the empty or “hollow” area of the “island”. If a  
gas leak should occur or the LP cylinder should vent in the  
LP cylinder enclosure, the gas should not be allowed to vent  
or migrate into the empty or “hollow” area of the “island”.  
Ventilation openings in the sidewalls of the enclosure should  
only communicate with the outside of the “island” structure, so  
that the gas can dissipate outside of the “island” structure.  
c). If the remote LP cylinder enclosure has four sides, a top and a  
bottom, and is intended for installation in a built-in “island” enclosure;  
1). At least one ventilation opening (a hole or group of holes,  
for the purpose of ventilation) needs to be on one side of the  
enclosure that communicates with the outside of the “island”  
structure. If a gas leak should occur or the LP cylinder should  
vent in the LP cylinder enclosure, the gas should not be  
allowed to vent or migrate into the empty or “hollow” area of  
the “island”. Ventilation openings should only communicate  
with the outside of the “island” structure, so that the gas can  
dissipate outside of the “island” structure. The ventilation  
opening should be located within 5 inches (127mm) of the top  
of the enclosure, and should have a total free area of 20 square  
inches. (This relates to 1 square inch of ventilation area, per  
pound of stored fuel).  
The Summit® Built-In Tank Cabinet is a CSA listed accessory for installing a  
remote mounted 20 lb LP cylinder, in an “island” structure. Summit® Built-In  
Tank Cabinet has a hose and regulator assembly and gas connections,  
for connecting a remote mounted LP cylinder to the Summit® Built-In gas  
grill. The hose and regulator is listed as a required part of the CSA listed  
Summit® Built-In gas grill.  
The Summit® Built-In Tank Cabinet also meets the requirements for venting,  
tank retention and separation of the LP cylinder from a heat source as  
outlined in the ANSI Standard for Outdoor Cooking Gas Appliances, Z21.58/  
CSA 1.6 for LP enclosures.  
The Summit® Built-In Tank Cabinet has its own installation guide.  
If you do not use the Summit® Built-In Tank Cabinet, you need to hire  
a licensed contractor or licensed plumber and they need to follow the  
requirements described in the ANSI Standard for Outdoor Cooking Gas  
Appliances, Z21.58/CSA 1.6 for LP enclosures.  
The requirements described in the Standard for Outdoor Cooking Gas  
Appliances, Z21.58/CSA 1.6. are as follows;  
A remote enclosure for an LP gas cylinder shall be ventilated by openings at  
both the upper and lower levels of the cylinder. This shall be accomplished  
by one of the following:  
2). At least one ventilation opening (a hole or group of holes, for the  
purpose of ventilation) needs to be on one side of the enclosure  
that communicates with the outside of the “island” structure, at the  
bottom. If a gas leak should occur or the LP cylinder should vent in  
the LP cylinder enclosure, the gas should not be allowed to vent or  
migrate into the empty or “hollow” area of the “island”. Ventilation  
openings should only communicate with the outside of the “island”  
structure, so that the gas can dissipate outside of the “island”  
structure. The ventilation opening should be located within 5 inches  
(127mm) of the bottom of the enclosure, and should have a total  
free area of 10 square inches. (This relates to 1/2 square inch of  
ventilation area, per pound of stored fuel).  
a). One side of the remote LP cylinder enclosure shall be completely  
open; or  
b). If the remote LP cylinder enclosure is designed to have four sides,  
a top and a bottom, ventilation is required for the remote LP cylinder  
enclosure;  
1). There should be at least two ventilation openings, (a hole or  
group of holes, for the purpose of ventilation) in the sidewalls  
of the island structure. The openings should be located within  
5 inches (127mm) of the top of the enclosure. The ventilation  
openings should be equally sized and spaced at a minimum of 90  
degrees, and be unobstructed. The openings shall have a total  
free open area of not less than 20 square inches. (This relates to1  
square inch of ventilation area, per pound of stored fuel capacity).  
2). Ventilation openings (a hole or group of holes, for the purpose of  
ventilation) should be provided at floor level. The ventilation openings  
should have a total free area of not less than 10 square inches. (This  
relates to 1/2 square inch of ventilation area, per pound of stored  
fuel capacity). There should be at least two ventilation openings  
if the ventilation openings at floor level are in the sidewall. The  
ventilation openings should be within 5 inches (127mm) of the floor.  
The ventilation openings should be of equal size and be spaced at a  
minimum of 90 degrees, and should be unobstructed.  
3). The minimum size of the ventilation hole (s) should not be less  
than 1/4 inch.  
d). The remote LP cylinder enclosure should be constructed with non-  
combustible materials. The remote LP cylinder enclosure should  
isolate the LP cylinder from the burner compartment, so that it  
provides shielding from radiation, be a flame barrier and provide  
protection from foreign material such as hot drippings.  
e). There should be a minimum of 2 inches (50.8mm) between the  
ground and the floor of the remote LP cylinder enclosure.  
f). The LP cylinder valve should be readily accessible for hand  
operation. A door on the remote LP cylinder enclosure to gain  
access to the LP cylinder valve is acceptable, provided it is non-  
locking and can be opened without the use of tools.  
If your, licensed contractor or licensed plumber, builds an LP cylinder  
enclosure following the guidelines in the ANSI Standard for Outdoor  
Cooking Gas Appliances,  
Z21.58 CSA 1.6, you need to order kit number (#21287), which will  
contain the hose and regulator assembly, mounting bracket for the  
regulator, connection fittings and LP tank bracket for retaining the LP  
cylinder that must be used with the Summit® Built-In gas grill. The  
hose and regulator in the kit (#21287) is listed as part of the CSA listed  
Summit® Built-In gas grill.  
 
5
ASSEMBLY  
LOCATING YOUR LP TANK ENCLOSURE KIT  
ƽDANGER  
When determining a suitable location for your LP Tank Enclosure Kit  
installation, give attention to concerns such as proximity to traffic paths,  
and keeping any gas supply lines as short as possible. Never locate the  
Use of any other hose and regulator assembly could  
be dangerous, and may not provide adequate gas  
supply to the Summit® Built-In gas grill, and could  
result in a fire or an explosion causing serious  
bodily injury or death and damage to property.  
Summit® LP Tank Enclosure Kit in a garage, breezeway, shed, under an un-  
protected overhang, or other enclosed area. Locate the LP Tank Enclosure  
Kit and structure so there is enough room to safely evacuate the area in  
case of a fire.  
Non-Combustible Surface  
ƽDANGER  
Failure to use the the Summit® Built-In Tank  
Cabinet for a 20 lb cylinder or failure to build a LP  
cylinder enclosure for a 20 lb cylinder following the  
requirements for ventilation, cylinder retention and  
separation of the LP cylinder from a heat source,  
listed in the ANSI Standard for Outdoor Cooking  
Gas Appliances, ANSI Z21.58 CSA 1.6, could be  
dangerous, and could result in a fire or an explosion  
causing serious bodily injury or death and damage  
to property.  
24 inches (60.96 cm)  
Any Surface  
LP Tank  
Enlosure  
If you do not follow the DANGER statements exactly,  
the Warranty on the Summit® Built-In gas grill will be  
voided.  
CLEARANCE FROM COMBUSTIBLE SURFACES OR  
STRUCTURES  
ƽWARNING: Clearance from the outside walls of the  
sides and back of the LP Tank Enclosure must be a  
minimum of 24 (60.96cm) inches any surface. Refer  
to “Typical Gas Supply Installation” before starting  
installation.  
ƽWARNING: The structure, “island” counter tops and  
adjacent work areas for the LP Tank Enclosure must be  
built from noncombustible materials only.  
NOTE: If you have questions on what materials are considered  
noncombustible, contact you local building supplier or fire department.  
 
6
ASSEMBLY  
1
PARTS LIST  
Hose and regulator - 1  
4
8
4
Tank stand - 1  
Tank stand base - 1  
Tank Scale - 1  
2
1/4-20 nut - 6  
2
Nylon washer - 12  
4
2
1/4-20 x 1/2" bolt - 6  
Cylinder glide - 2  
1/2" Flare Gasket - 2  
3/8" Flare Gasket - 2  
2
 
7
ASSEMBLY  
MOUNTING THE LP TANK BRACKET  
Mount the LP tank bracket to the right hand side of the enclosure opening using non corrosive hardware. Mounting holes are provided on the sides and  
bottom of your LP tank bracket. Be sure to mount the bracket securley to the enclosure before use.  
MOUNTING HARDWARE NOT INCLUDED.  
3
MOUNTING THE LP HOSE AND REGULATOR  
Securley mount the hose and regulator bracket to the top of the built-in tank enclosure using non corrosive hardware.  
MOUNTING HARDWARE NOT INCLUDED.  
LP TANK ENCLOSURE GAS LINE LOCATIONS  
4
Area should be kept clear of sharp, jagged, or extremely  
abrasive surfaces to avoid possible damage to gas  
supply lines. Exercise caution when pulling gas lines  
through built-in structure.  
 
8
GAS INSTRUCTIONS  
top of  
box  
Corrugated Gas Line  
to Manifold  
CONNECT GAS SUPPLY  
A 58 inch corrugated gas line is supplied with the grill. This line needs to  
pass through the gas inlet opening to the main gas supply.  
1) Connect the corrugated gas line to the manifold located on the right  
hand side of grill under the control panel.  
Note: Leave an access in the “island” structure for  
gas supply and regulator service not inside the grill  
structure. Weber® has a gas line and regulator access  
door (part # 36311) available from your dealer or call  
Customer Service at 1-800-446-1071.  
90º  
fitting  
Use Bushing for  
Gas Line Hole  
1/2" Flared  
Gasket  
2) Uncap one flare fitting from the 90º Connection located inside the  
Summit® Built-InTank Cabinet (#21280).  
back of  
box  
Cap  
(Optional Side  
Burner)  
Side View  
top of  
box  
Corrugated Gas Line  
to Manifold  
90º  
fitting  
(1)  
top view  
Cap  
back of  
box  
(Optional Side Burner)  
3) Use the 1/2 inch flared gasket to ensure proper seal.  
NOTE: Only use the 3/8 inch flared gasket if you are installing the  
optional side burner.  
Connection to  
LP Tank  
4) Connect the corrugated gas line to the 90º Connection.  
Side View  
FILL LIQUID PROPANE CYLINDER  
To ll, take the liquid propane cylinder and filler adapter to an RV center  
or look up gas-propane in the phone book for other sources of liquid  
propane gas.  
ƽWARNING: We recommend that your liquid propane  
cylinder be filled at an authorized liquid propane  
gas dealer by a qualified attendant, who fills the  
tank by weight.  
IMPROPER FILLING IS DANGEROUS.  
The liquid propane cylinder must be installed, transported and stored in  
an upright position, and should not be dropped or handled roughly.  
Never store or transport the liquid propane cylinder where temperatures  
can reach 125°F / 51°C (too hot to hold by hand – for example: do not  
leave the liquid propane cylinder in a car on a hot day).  
For full instructions on safe handling of liquid propane cylinders, see  
Section “Operating”.  
 
9
GAS INSTRUCTIONS  
Some of the tanks have differing top collar assembles. (The top collar is the  
metal protective ring around the valve.) One series of tanks mount with the  
valve facing front. The other tanks mount with the valve facing away from  
the fuel scale. These types of tanks are illustrated below.  
You will need: LP cylinder, a soap and water solution and a rag or brush to  
apply it.  
1) Turn the LP cylinder so the opening of the valve is either to the front,  
side or rear of the Weber® gas barbecue. Lift and hook the cylinder  
onto the fuel gauge.  
IMPORTANT LP CYLINDER INFORMATION  
Failure to follow these DANGER statements exactly may result in a fire  
causing death or serious injury.  
ƽDANGER  
ƽ NEVER store a spare LP cylinder under or near  
this barbecue.  
ƽ NEVER fill the tank beyond 80% full.  
2) Loosen the cylinder lock wing nut. Swing the cylinder lock down.  
Tighten the wing nut.  
To Connect the hose to the cylinder:  
3) Remove the plastic dust cover from the valve.  
4) Screw the regulator coupling onto the tank valve, clockwise, or to the  
right. Hand-tighten only.  
ƽ WARNING: Only use this grill outdoors in a  
well-ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
CHECK THAT ALL BURNER VALVES ARE OFF  
Valves are shipped in the OFF position, but you should check to be sure  
that they are turned OFF. Check by pushing down and turning clockwise.  
If they do not turn, they are off. Proceed to the next step. If they do turn,  
continue turning them clockwise until they stop, then they are off. Pro-  
ceed to the next step.  
Note: This connection tightens clockwise and will not allow gas to flow  
unless the connection is tight. The connection requires tightening by hand  
only.  
CONNECTING THE LIQUID PROPANE CYLINDER  
ƽ WARNING: Make sure that the LP cylinder valve is  
closed. Close by turning valve clockwise.  
ƽ WARNING: Do not use a wrench to tighten the  
connection. Using a wrench could damage the  
ƽ DANGER  
regulator coupling and could cause a leak.  
5) Mix soap and water.  
Do not use an open flame to check for  
gas leaks. Be sure there are no sparks or  
open flames in the area while you check  
for leaks. Sparks or flames will result in a  
fire or explosion which can cause serious  
bodily injury or death, and damage to  
property.  
ƽ ATTENTION: This product has been safety  
tested and is only certified for use in a specific  
country. Refer to country designation located on  
outer carton.  
These parts may be gas carrying or gas burning components.  
Please contact Weber-Stephen Products Co., Customer Service  
Department for genuine Weber-Stephen Products Co. replacement  
part(s) information.  
ƽ WARNING: Do not attempt to make any repair  
to gas carrying or gas burning components  
without contacting Weber-Stephen Products Co.,  
Customer Service Department. Your actions,  
if you fail to follow this product Warning, may  
cause a fire or an explosion resulting in serious  
personal injury or death and damage to property.  
 
10  
GAS INSTRUCTIONS  
6) Turn on the cylinder valve.  
ƽ WARNING: You should check for gas leaks every  
7) Check for leaks by wetting the fitting with the soap and water solution  
and watching for bubbles. If bubbles form, or if a bubble grows, there is  
a leak.  
If there is a leak, turn off the gas and tighten the fitting. Turn the gas back on  
and recheck with the soap and water solution.  
time you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been thoroughly checked for  
gas leaks. The burners have been flame-tested. As a safety precaution  
however, you should recheck all fittings for leaks before using your  
Weber® Gas Barbecue. Shipping and handling may loosen or damage a  
gas fitting.  
ƽ WARNING: Perform these leak checks even if your  
barbecue was dealer or store assembled.  
You will need: a soap and water solution, and a rag or brush to apply it.  
Note - Since some leak test solutions, including soap and water, may  
be slightly corrosive, all connections should be rinsed with water after  
checking for leaks.  
Make sure side burner is OFF.  
To perform leak checks: open cylinder valve by turning the cylinder valve  
hand-wheel counterclockwise.  
If leak does not stop, Contact the Customer Service Representative in your  
region using the contact information sheet provided with your manual. Do  
not use the barbecue.  
8) When leak checking is complete, turn gas supply OFF at the source  
and rinse connections with water.  
ƽ WARNING: Do not ignite burners when leak  
checking.  
Check for leaks by wetting the connections with the soap and water  
solution and watching for bubbles. If bubbles form or if a bubble grows,  
there is a leak.  
Check:  
1) Gas Line-to-”T” Connection  
2) Regulator-to-Cylinder connection.  
ƽ WARNING: If there is a leak at connection (1),  
retighten the fitting with a wrench and recheck for  
leaks with soap and water solution.  
If a leak persists after re-tightening the fitting,  
turn OFF the gas. DO NOT OPERATE THE GRILL.  
Contact Customer Service 1-800-446-1071.  
Check:  
3) “T” Connection-to-Hose connections.  
4) The hose-to-Regulator connection.  
CHECK FOR GAS LEAKS  
After a period of nonuse, we recommend that you perform the following  
maintenance procedures for your safety.  
ƽ WARNING: If there is a leak at connections (2,3,  
or 4), turn OFF the gas. DO NOT OPERATE THE  
ƽ WARNING: Check the hose before each use of the  
grill for nicks, cracking, abrasions or cuts. If the hose  
is found to be damaged in any way, do not use the grill.  
Replace using only Summit® authorized replacement  
hose. Contact the Summit® Built-In Customer Service  
at 1-800-446-1071.  
GRILL. Contact Customer Service 1-800-446-1071.  
When leak checks are complete, turn gas supply OFF at the source and  
rinse connections with water.  
(1)  
Inspect the burners for correct flame pattern. Clean if necessary,  
following the procedures outlined in the “General Maintenance”  
section of this manual.  
Check all gas fittings for leaks.  
Side View  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for leaks.  
Sparks or open flames will result in a fire or  
explosion, which can cause serious bodily  
injury or death and damage to property.  
(2)  
Side View  
(3)  
(4)  
 
11  
GAS INSTRUCTIONS  
REFILLING THE LIQUID PROPANE CYLINDER  
SAFE HANDLING TIPS FOR LIQUID PROPANE GAS  
CYLINDERS  
We recommend that you refill the LP cylinder before it is completely empty.  
Removal of the LP cylinder  
Liquid Propane (LP) gas is a petroleum product as are gasoline and  
1) Close cylinder valve (turn clockwise).  
natural gas. LP gas is a gas at regular temperatures and pressures.  
Under moderate pressure, inside a cylinder, LP gas is a liquid. As the  
pressure is released, the liquid readily vaporizes and becomes gas.  
LP gas has an odor similar to natural gas. You should be aware of this  
odor.  
LP gas is heavier than air. Leaking LP gas may collect in low areas  
and prevent dispersion.  
To ll, take the LP cylinder to an RV center, or look up “gas-propane”  
in the phone book for other sources of LP gas.  
2) Unscrew regulator coupling by turning counterclockwise, by hand only.  
3) Loosen cylinder lock wing nut and turn cylinder lock up out of the way.  
4) Lift cylinder off.  
To refill, take LP cylinder to a “Gas Propane” dealer.  
ƽ WARNING: We recommend that your LP cylinder  
be filled at an authorized LP gas dealer, by a  
qualified attendant, who fills the cylinder by weight.  
IMPROPER FILLING IS DANGEROUS.  
ƽ CAUTION: When transporting the LP cylinder make  
sure the plastic dust cover is in place over the valve.  
This will keep dust and dirt from the threaded portion  
of the valve.  
ƽ WARNING: We recommend that your LP cylinder be  
filled at an authorized LP gas dealer, by a qualified  
attendant, who fills the tank by weight. IMPROPER  
FILLING IS DANGEROUS.  
ƽ WARNING: If you exchange your LP cylinder,  
make sure you get a similar tank in return. Your LP  
cylinder is equipped with a quick closing coupling  
or type 1 valve and an OPD (Overfilling Prevention  
Device). Other LP cylinders may not be compatible  
with your barbecue connection.  
Air must be removed from a new LP cylinder before the initial filling.  
Your LP dealer is equipped to do this.  
(1)  
The LP cylinder must be installed, transported and stored in an  
upright position. LP cylinders should not be dropped or handled  
roughly.  
(3)  
Never store or transport the LP cylinder where temperatures can  
reach 125° F (51.7° C) (too hot to hold by hand - for example: do not  
leave the LP cylinder in a car on a hot day).  
Note - A refill will last about 20 hours of cooking time at normal use. The  
fuel scale will indicate the propane supply so you can refill before running  
out. You do not have to run out before you refill.  
(2)  
Treat “empty” LP cylinders with the same care as when full.  
Even when the LP tank is empty of liquid there still may be gas  
pressure in the cylinder. Always close the cylinder valve before  
disconnecting.  
CHECKING THE FUEL LEVEL IN YOUR TANK  
ƽ CAUTION: When transporting the LP cylinder make  
sure the plastic dust cover is in place over the  
valve. This will keep dust and dirt from the threaded  
portion of the valve.  
Check the fuel level by viewing the color indicator level line on the side of  
the tank scale.  
1) Empty  
2) Medium  
3) Full  
Do not use a damaged LP cylinder. Dented or rusty LP cylinders or  
LP cylinders with a damaged valve may be hazardous and should be  
replaced with a new one immediately.  
(2)  
(1)  
(3)  
LIQUID PROPANE (LP) CYLINDER(S)  
The joint where the hose connects to the LP cylinder must be leak  
tested each time the LP cylinder is reconnected. For example, test  
each time the LP cylinder is refilled.  
Be sure the regulator is mounted with the small vent hole pointed  
downward so that it will not collect water. This vent should be free of  
dirt, grease, bugs etc.  
The LP cylinder and connections supplied with your Weber® gas  
barbecue have been designed and tested to meet government,  
American Gas Association, and Underwriters Laboratories  
requirements.  
 
GAS INSTRUCTIONS  
If you have questions about spare LP cylinders contact  
Customer Service at 1-800-446-1071.  
(1)  
All LP tank supply systems must include a collar to protect the cylinder  
valve.  
The LP cylinder must be a 20-lb. size (18 1/4 inches high, 12 1/4 inches  
in diameter).  
The cylinder should be constructed and marked in accordance with  
the Specifications for LP - Gas Cylinders of the U.S. Department of  
Transportation (D.O.T.) or the National Standard of Canada,  
CAN/CSA-B339, Cylinders, Spheres and Tubes or Transportation of  
Dangerous Goods; and Commission, as applicable.  
DOT 4BA240  
00/02  
(2)  
TANK ENCLOSURE TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
Burner does not light.  
Is gas supply off?  
Turn supply on.  
Flame is low in HIGH position.  
Is fuel hose bent or kinked?  
Straighten fuel hose.  
Burners do not light -or- burners have a  
small flickering flame in the HIGH position  
-or-  
The excess flow safety device, which is part of To reset the excess flow safety device turn all  
the barbecue to cylinder connection, may have burner control knobs and the cylinder valve  
activated.  
OFF. Disconnect the regulator from the cylinder.  
barbecue temperature only reaches 250˚ to  
300˚F in the HIGH position  
Turn burner control knobs to HIGH. Wait at  
least 1 minute. Turn burner control knobs OFF.  
Reconnect the regulator to the cylinder. Turn  
cylinder valve on slowly. Refer to “Lighting  
Instructions”.  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the  
WEBER-STEPHEN PRODUCTS CO.  
©2005- The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067  
®
®
®
U.S.A. Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact  
®
®
Grill Configuration, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe,  
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France; Kettle Silhouette , Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy;  
Smokey Joe, Weber, Japan; Smokey Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal;  
®
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Weber, South Africa: Smokey Joe, Weber, Kettle Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey  
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Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Any-  
where, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Flavorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch,  
®
Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame, Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette . Printed in USA.  
 

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