Watlow Electric Caulking Gun Style D User Manual

®
DIN-A-MITE  
Style D  
Solid-State Power Controller  
User’s Manual  
Please consult this user’s manual when you place your new  
DIN-A-MITE in service. It contains all the necessary  
information to mount and wire it into the application. This  
manual also contains all pertinent specifications and  
semiconductor fusing recommendations. Please refer to  
national and local electrical code safety guidelines whenever  
you install electrical equipment.  
This DIN-A-MITE product is capable of switching up to 100  
amperes single-phase, at 600VÅ (ac) at 30°C (86°F),  
depending on the model selected. It is electrically touch-safe  
and includes standard back-panel mounting, on-board  
semiconductor fuses, and a current transformer option for  
external load current monitoring. Shorted SCR alarm output  
option is also available.  
The DIN-A-MITE Style D mounting footprint matches that of  
an industry-standard 100-amperes mercury displacement  
®
relay. This DIN-A-MITE is CE-approved, UL 508-listed and  
®
C-UL .  
1241 Bundy Boulevard, Winona, Minnesota USA 55987  
Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507  
0600-0025-0013 Rev F  
Supersedes 0600-0025-0013 Rev. E  
February 2007  
 
Ordering Information  
Unit Dimensions  
203 mm (8.00 in) clearance for air  
flow and bending radius  
Side  
DIN-A-MITE Style D, solid-state power controller  
203 mm  
(8.00 in)  
Part Number  
Phase  
D D 1 0 - __ __ __ __ - __ __ __ __  
13 mm  
(0.50 in)  
1
=
Single-phase, one  
controlled leg  
Cooling and Current Rating  
0
=
Natural convection; current rating  
80A @ 50°C (122°F)  
Note: See the output rating curve  
for the current rating at other  
temperatures.  
178 mm  
(7.00 in)  
185 mm  
(7.28 in)  
Line and Load Voltage  
02  
24  
48  
60  
=
=
=
=
24 to 48VÅ(ac)  
120 to 240VÅ(ac)  
277 to 480VÅ(ac)  
277 to 600VÅ(ac)  
Input Control Signal  
203 mm  
(8.00 in)  
C0  
F0  
F1  
K1  
K2  
K3  
=
=
=
=
=
=
4.5 to 32VÎ(dc) contactor  
4 to 20mAÎ(dc) proportional  
12 to 20mAÎ(dc) proportional  
22 to 26VÅ(ac) contactor  
100 to 120VÅ(ac) contactor  
200 to 240VÅ(ac) contactor  
203 mm (8.00 in) clearance for air flow and bending radius  
Top  
Grounding Screw  
9.5 mm minimum diameter (3/8 in to 16 UNC)  
Current Sensing or Alarm  
66 mm  
(2.58 in)  
0
1
S
=
=
=
None  
64 mm  
(2.50 in)  
Load current transformer  
Shorted SCR alarm  
User Manual Language  
0
1
2
3
=
=
=
=
English  
German  
Spanish  
French  
239 mm  
(9.41 in)  
54 mm  
(2.13 in)  
Custom Options  
00 Standard  
Mounting  
Footprint  
=
ç
Note:  
• Recommended fusing options to meet 200KA SCCR, type 1 and  
2 approved. All other fuse combinations are defaulted to 5KA  
SCCR per UL508A and NEC guidelines.  
3
67 mm  
(2.63 in)  
Ó
Watlow part number:  
0808-0096-0000  
170N3437  
67 mm  
(2.63 in)  
Bussmann part number:  
61 mm  
5
(2.38 in)  
Output Rating Curve  
13 mm  
(0.50 in)  
DIN-A-MITE Style D Natural Convection at 100% on  
Allowance For No. 10 Fastener  
Metric = M5  
85  
80  
75  
70  
65  
60  
55  
50  
45  
40  
35  
30  
25  
ç
WARNINGS:  
Ó3  
WARNING: Only authorized and qualified  
personnel should be allowed to install and  
perform preventive and corrective maintenance  
on this unit. Failure to do so could result in  
damage to equipment, and personal injury or  
death.  
WARNING: Hot surface, do not touch the heat  
sink. Failure to follow this guideline could result  
in personal injury.  
0
5
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100105  
5
Current (Amperes) Into a Resistive Load  
WATLOW DIN-A-MITE Style D User’s Manual  
3
 
System Wiring Example  
ç
Ó3  
ç
Ó
WARNINGS:  
Fuse Replacement  
1 WARNING: Use National Electric (NEC) or other  
country-specific standard wiring practices to install  
and operate the DIN-A-MITE. Failure to do so may  
result in damage to equipment and property,  
and/or injury or loss of life.  
ç
Ó
3
Ó
2 WARNING: Wiring examples show L2 in phase-to-  
phase, 200VÅ(ac) and above configuration. In  
phase-to-neutral, 100VÅ(ac) and above  
applications, L2 is neutral and must not be fused  
or switched. Failure to follow this guideline could  
result in personal injury or death.  
Ó
3
WARNING: Only authorized and qualified personnel  
should be allowed to install and perform  
preventive and corrective maintenance on this  
unit. Failure to do so could result in damage to  
equipment, and personal injury or death.  
Ó4  
WARNING: Do not use the DIN-A-MITE Vac-input  
models with a temperature controller that includes  
an RC snubber circuit across its output. Remove  
the RC snubber circuit before placing the DIN-A-  
MITE into service.  
5
WARNING: Hot surface, do not touch the heat sink.  
Failure to follow this guideline could result in  
personal injury.  
After removing all power, use a 7/16-inch nut driver to remove  
fuse mounting nuts. Torque to 4.52 Nm (40 in-lb).  
4
WATLOW DIN-A-MITE Style D User’s Manual  
 
Single-Phase Output and Input Wiring  
L1 L1 for all  
voltages  
ç
Limit Control  
Contacts  
(if required)  
4 to 20mA input:  
3
4
(+)  
(-)  
2
Ó
1
4.5 to 32VÎ (dc) input:  
3
3
4
(+)  
(-)  
Semiconductor  
Fuses  
Ó
Ground lug supplied. Use  
Thomas & Betts crimp tool  
options below or equivalent.  
Use 6 AWG copper conductor.  
TBM 20S  
TBM 25S  
TBM 5  
TBM 6  
TBM 8  
4
Ó
VÅ (ac) input  
3
4
5
6
Alarm or Current Transformer Output  
Alarm or Current Transformer Output  
(Model Number-Dependent)  
Open Heater  
Alarm Adjust  
TBM 60RS  
Current Sensing Option  
DD10 - _ _ _ _ - 1 _ _ _  
2
5
6
On-board  
Current  
Transformer  
Current Monitor  
or Indication  
Heater  
Heater  
Phase-to-phase  
200VÅ (ac)  
and above  
Non-latching Alarm Option  
DD10- _ _ _ _ - S _ _ _  
On-Board  
Triac  
5
6
VÅ  
1A  
Alarm  
L2  
Neutral  
Phase-to-neutral  
100VÅ (ac) and above  
The neutral must not be switched.  
Indicator  
Shorted SCR Alarm  
The Watlow DIN-A-MITE alarm option provides an alarm output for shorted SCR conditions. A shorted SCR alarm is detected  
when there is no command signal and a load current is detected. The alarm output is then energized. This is a non-latching  
alarm.  
Torque Procedure  
1. While connecting the line and load wires, ensure that all wire strands are inside the connector. Do not allow loose wire  
strands to hang out of the connector. Once you have installed the wire, torque these same connections to 9.0 to 10.1 Nm  
(80 to 90 in-lb). Use a dial or digital-type torque wrench and hold the torque at 9.0 to 10.1 Nm (80 to 90 in-lb) for 30 seconds.  
The 30-second hold allows the wire to settle, minimizing the wire cold flow.  
2. Re-torque the same connections after 48 hours.  
3. Develop a maintenance program to re-torque all load and line connections every three to six months.  
NOTE: L1 and L2 terminals are 3/16-inch Allen head screws.  
WATLOW DIN-A-MITE Style D User’s Manual  
5
 
Declaration of Conformity  
DIN-A-MITE® “D” Power Controller  
Watlow Winona, Inc.  
1241 Bundy Blvd.  
Winona, MN 55987 USA  
Declares that the following product:  
Designation:  
DIN-A-MITE® “D” Power Control  
Model Numbers:  
DD10 – (02, 24, 48 or 60)(C0, C1, C2, K1, K2, K3, F0 or F1) –  
(0, C, D, H or S)(followed by any 3 numbers or letters.)  
Power Control, Installation Category III, Pollution degree 2  
24 to 600VÅ(ac)  
Classification:  
Rated Voltage:  
Rated Frequency:  
50 or 60 Hz  
Meets the essential requirements of the following European Union Directives by using the relevant  
standards shown below to indicate compliance.  
89/336/EEC Electromagnetic Compatibility Directive  
EN 61326:  
1997 With A1:1998 – Electrical equipment for measurement, control and laboratory  
use – EMC requirements (Industrial Immunity, Group 1 Class A Emissions)  
EN 61000-4-2: 1996 With A1, 1998 – Electrostatic Discharge Immunity  
EN 61000-4-3: 1997 – Radiated Field Immunity  
EN 61000-4-4: 1995 – Electrical Fast-Transient / Burst Immunity  
EN 61000-4-5: 1995 With A1, 1996 – Surge Immunity  
EN 61000-4-6: 1996 – Conducted Immunity  
EN 61000-4-11: 1994 Voltage Dips, Short Interruptions and Voltage Variations Immunity  
EN 61000-3-2: 1995 With A1-3:1999 – Harmonic Current Emissions  
EN 61000-3-3: 1995 With A1:1998 – Voltage Fluctuations and Flicker. See note 3.  
Note 1:  
Note 2:  
Note 3:  
Use of an external filter is required to comply with conducted emissions limits. See  
page 7 for information and instructions.  
A Line Impedance Stabilization Network (LISN) was used for conducted emissions  
measurements.  
To comply with flicker requirements, command signal models F0 and F1 may not be  
used, and cycle time must be set greater than 4 seconds on C0, C1, C2 and K1, K2,  
K3 models.  
73/23/EEC Low-Voltage Directive  
EN 50178:  
1997 Electronic equipment for use in power installations.  
Raymond D. Feller III  
Name of Authorized Representative  
Winona, Minnesota, USA  
Place of Issue  
General Manager  
Title of Authorized Representative  
December 2001  
Date of Issue  
Signature of Authorized Representative  
6
WATLOW DIN-A-MITE Style D User’s Manual  
 
Required External EMI Filters For DIN-A-MITE With More Than 6 A Loads  
An external EMI filter must be used in conjunction with the  
DIN-A-MITE for loads in excess of six amperes (6 A) at 150 to  
250 kHz. Without a filter applied, the DIN-A-MITE does not  
comply with the conducted emissions standard for loads more  
than 6 A at 150 to 250 kHz.  
çWARNING:  
The tank filters specified may suppress desirable communications  
carried on power lines in the 150 to 250 kHz region. The filters may  
suppress carrier current such as that used for infant monitors and  
medical alert systems. Verify that suppressed carrier current or other  
desirable communications on power lines creates no hazard to people  
or property. Failure to observe this warning could result in damage to  
property, and injury or death for personnel.  
Watlow has verified that two types of filters will suppress  
electromagnetic interference (EMI) created by the DIN-A-  
MITE power controller to within the CE requirements.  
A tank filter supplied by Crydom or Watlow, installed across  
the power lines, suppresses EMI on the power lines.  
See Figures 1 and 2 below.  
ÓWARNING:  
See Table 1 for the correct filter.  
All filter installation and wiring must be performed by qualified  
personnel, and conform to local and national electrical codes. Failure  
to observe this warning could result in damage to property, and injury  
or death for personnel.  
Description  
Filter  
Single-phase, 230VÅ(ac) 1F25  
Crydom Watlow  
Filter  
14-0019  
14-0020  
Three-phase, 440VÅ(ac)  
3F20  
DIN-A-MITE No. 1  
A
1
2
Table 1 — DIN-A-MITE EMI filters.  
Breaker or  
fused disconnect  
A
B
1
Breaker or  
fused disconnect  
Heater  
Filter  
1
2
C
2
B
Heater  
Filter  
PE  
DIN-A-MITE  
PE  
DIN-A-MITE No. 2  
A protective earth (PE) connection  
is required.  
A protective earth (PE) connection  
is required to minimize EMI.  
Figure 1 — Tank filter, single-phase, 230VÅ(ac).  
Figure 2 — Three-phase, 2-leg control using two (2) DIN-A-MITE D  
controllers. Contactor input models (C and K) only.  
WATLOW DIN-A-MITE Style D User’s Manual  
7
 
Returns  
• Call or fax your distributor or the nearest Watlow sales office for  
best information about returns.  
• To return directly to Watlow Winona in the U.S., first call or fax  
Customer Service for a Return Material Authorization (RMA)  
number telephone: +1 (507) 454-5300; fax: +1 (507) 452-4507).  
• Put the RMA number on the shipping label, along with a written  
description of the problem.  
• A restocking charge of 20% of the net price is charged for all  
standard units returned to stock.  
Technical Assistance  
If you encounter a problem with your Watlow controller, review your  
configuration information to verify that your selections are consistent  
with your application: inputs; outputs; alarms; limits; etc. If the  
problem persists after checking the configuration of the controller, you  
can get technical assistance from your local Watlow representative, or  
in the U.S., dial +1 (507) 454-5300. For technical support, ask for for  
an Applications Engineer.  
Please have the following information available when calling:  
• Complete model number  
• All configuration information  
• User’s Manual  
The DIN-A-MITE Style D User’s Manual is copyrighted by Watlow,  
Inc., © September 2004, with all rights reserved.  
Warranty  
The Watlow DIN-A-MITE is warranted to be free of defects in  
material and workmanship for 36 months after delivery to the first  
purchaser for use, providing that the units have not been misapplied.  
Since Watlow has no control over their use, and sometimes misuse, we  
cannot guarantee against failure. Watlow's obligations hereunder, at  
Watlow's option, are limited to replacement, repair or refund of  
purchase price, and parts which upon examination prove to be  
defective within the warranty period specified. This warranty does not  
apply to damage resulting from transportation, alteration, misuse, or  
abuse.  
8
WATLOW DIN-A-MITE Style D User’s Manual  
 

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