Vector Air Compressor VEC256 User Manual

VEC256  
CORDED, CORDLESS,  
RECHARGEABLE COMPRESSOR  
OWNER’S MANUAL  
& WARRANTY INFORMATION  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING  
SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT.  
BEFORE USE, READ AND UNDERSTAND ALL CAUTIONS, WARNINGS,  
INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT  
IN INJURY AND/OR PROPERTY DAMAGE.  
4140 SW 28TH WAY, FT. LAUDERDALE, FL 33312  
TEL 954-584-4446 • TOLL FREE: 866-584-5504 • FAX 954-584-5556  
www.vectormfg.com  
 
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and operate the compressor from an external 12 volt DC source.  
4. To avoid over-inflation, carefully follow instructions on articles to be inflated.  
5. Never leave compressor unattended while in use. Allow unit to cool for  
five minutes after 10 minutes of continuous operation.  
6. Do not use accessories that are not designed to be used with the  
compressor.  
7. Do not place battery pack on heater and keep it out of sunlight.  
8. Do not charge battery when it is at or above 122° F (50° C). Allow the  
battery pack to cool before charging.  
CONTENTS  
1. INTRODUCTION .................................................... 4  
2. ADDITIONAL KEY FEATURES................................... 5  
3. ATTACHING THE AIR HOSE.................................... 5  
4. POWERING THE COMPRESSOR ............................. 6  
4.1 Powering from the battery pack.........................  
4.2 DC Power Adapter Use................................... 6  
5. CHARGING/RECHARGING THE BATTERY PACK...... 7  
5.1 AC Recharge of battery pack.......................... 7  
6. COMPRESSOR/TIRE INFLATOR ............................... 8  
6.1 Tire inflation or products with a valve stem....... 8  
6.2 Inflate other articles (without valve stem)....... 8, 9  
7. TYPICAL INFLATION TIRES ...................................... 9  
8. MAINTENANCE/REPLACEMENT PARTS .................. 9  
9. BATTERY REMOVAL/REPLACEMENT...................... 10  
10. BATTERY DISPOSAL .............................................. 10  
11. SPECIFICATIONS.................................................. 10  
WARRANTY......................................................... 11  
 
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1.  
INTRODUCTION  
Congratulations on selecting the Vector AirPro™ Model VEC256  
Compressor. This system is an advanced high-pressure (up to 260 PSI)  
multi-use air compressor system with unique features that set it far above  
the value and utility of ordinary compressors for mobile use. It is supplied  
with a standard tire valve chuck for filling auto, truck, bike, and motorcycle  
tires. Additionally, two different adapters are supplied to inflate soccer balls,  
footballs, and popular inflatables. These adapters are conveniently stored  
in a hatch in the compressor body. It is powered from its own snap-on/off  
powerful battery to be used anywhere it is needed. It can also operate  
from a standard 12 volt DC electrical system found on: trucks, cars, boats,  
airplanes, RVs and tractors, using the supplied DC Power Adapter. A  
supplied standard 110 VAC charger recharges the battery when required.  
Typically, up to three completely flat tires can be inflated before the snap-on  
battery has to be recharged.  
A customer can purchase extra snap-on battery packs if completely cordless  
operation is required (Part VEC194). The compressor with the snap-on DC  
Power Adapter is ideal for use with Vector 12 volt DC cordless, portable,  
rechargeable DC Power supplies if extended operating time in the field is  
required.  
HOSE RETAINING  
RING  
NOZZLE HATCH  
COMPRESSOR  
OUTLET  
COVER  
FIGURE 1  
RIBBED BRASS  
FITTING  
TRIGGER LOCK  
COMPRESSOR  
HOSE  
TRIGGER  
SWITCH  
TIRE CHUCK  
The Compressor On/Off Switch controls operation of the compressor. It con-  
veniently is depressed and released to control inflation. An exact pressure is  
obtained by observing the gauge and releasing the trigger when the correct  
pressure is achieved. For longer inflation operations, the Trigger Lock can  
be moved laterally to lock the trigger in the ON position. Pushing the trigger  
lock to the opposite direction releases the trigger (OFF) and  
5 inflation stops.  
 
2.  
ADDITIONAL KEY FEATURES  
• Trigger Switch with lock to allow hands free operation  
• Corded -includes a DC power adapter for use with standard 12 volt  
power supply  
• Battery Pack includes non-spillable, maintenance-free, heavy duty, sealed,  
high-density lead-acid battery  
• Requires no maintenance (other than recharging and cleaning) for  
optimum operation  
• Supplied 110 volt AC charger is Underwriter Laboratories (UL) safety  
tested and listed  
• Battery Charging LED on battery automatically activated during  
AC recharge  
• Analog Pressure Gauge to 260 PSI  
• Nozzle Hatch for storing nozzles  
NOZZEL HATCH  
COVER  
NOZZLES  
FIGURE 2  
PRESSURE  
GAUGE  
CAUTION: This unit is delivered in a partially charged state - you must  
fully charge it before using it for the first time. Initial AC Charge should  
be for 10 hours. Refer to section 5 for use of AC Adapter and  
detailed charging instructions.  
3.  
ATTACHING THE AIR HOSE  
The Air Hose is supplied as a separate item from the compressor body. The  
hose has a ribbed brass fitting at one end and a standard tire chuck at the  
other end. To use the hose it must first be connected to the compressor outlet.  
Loosen the hose retaining ring (counterclockwise), insert the hose fitting  
into the short, rubber sealing sleeve. Make sure the hose fitting is inserted  
fully into the sleeve. Partially tighten (clockwise) the hose-retaining ring and  
push the fitting in further. Do this two or three times until the fitting is firmly  
attached and the ring is firmly tightened.  
WARNING: Improperly attached hoses or nozzles can fly out under  
compressor pressure. Make sure the connections are tight.  
 
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WARNINGS:  
1. There is risk of dust or dirt projectiles being released if the compressor  
hose or nozzles are not clean when the compressor is turned on.  
2. Wearing protective goggles while operating this compressor can protect  
eyes from flying particles of dust and dirt. Failure to follow instructions  
ay cause property damage, and/or personal injury.  
3. Keep out of reach of children.  
4.  
POWERING THE COMPRESSOR  
The compressor can be powered either from a supplied battery pack or from  
a supplied DC Power Adapter.  
4.1 POWERING FROM THE BATTERY PACK  
The supplied battery pack powers the compressor for short duration, cordless  
operation. The Battery Pack should be fully charged initially before use (see  
section 5 for charging instructions.)  
To connect the charged battery pack to the compressor, align the battery  
pack so that the battery release buttons snap onto the compressor. The  
battery pack fits only one way to ensure correct polarity of the contacts.  
To remove the Battery Pack, press the Battery Pack release buttons and the  
battery pack will release from the compressor.  
4.2 DC POWER ADAPTER USE  
The DC power adapter can power the compressor for longer operation from  
an external 12 volt power source.  
The DC Power Adapter has a fused DC plug and connecting cord stored  
inside the DC Power Adapter. To use the DC Power Adapter, rst remove the  
DC plug from its storage in the adapter. Deploy the cord from storage, and  
connect the DC Power Adapter to the compressor. Make sure it snaps into  
position. Connect the DC plug to a 12 Volt DC source. To remove the DC  
Power Adapter, press its release buttons and the Adapter will release from the  
compressor. Put the DC Plug and cord in the Adapter for storage after use.  
FIGURE 3  
CONTACT  
FUSED DC  
PLUG  
RELEASE BUTTON  
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5.  
CHARGING/RECHARGING THE BATTERY PACK  
Lead-acid batteries require maintenance to maintain a full charge and  
to ensure good battery life. All lead-acid batteries suffer from self-dis-  
charge over time and more rapidly when they are at higher temperatures.  
Therefore, these types of batteries need periodic charging to replace energy  
lost through self-discharge. When the Battery Pack is not in use Vector  
recommends that the battery is recharged at least every 60 days.  
All batteries must be recharged as soon as possible after each use. If a battery  
is allowed to remain in a discharged state, battery life will be reduced.  
NOTE: Recharging battery after each use will prolong battery life;  
frequent heavy discharges between recharges will reduce battery life.  
Overcharging will reduce battery life. Never charge for more than 24 hours.  
The time required to fully recharge the battery pack depends on the charge  
status of the battery after its use. If the battery is discharged from recent use  
recharge the battery for 8 hours.  
5.1 AC RECHARGE OF BATTERY PACK  
AC Recharge requires the use of the supplied AC/DC Adapter. The AC  
adapter must be powered from 110 volt AC, 60 Hz North American  
standard AC receptacles. The battery pack must be removed from the  
compressor body to gain access to the recharge port.  
CONTACTS  
FIGURE 4  
RECHARGE PORT  
RECHARGE LED  
RELEASE BUTTON  
110 VOLT AC WALL  
ADAPTOR  
To remove the battery pack from the compressor body for charging: Make  
sure the trigger switch is OFF. Press both battery pack release buttons at the  
same time. Pull the battery pack down away from the compressor body. Insert  
the barrel connector of the AC Adapter into the battery pack  
receptacle (Recharge Port). Plug the AC Adapter into a 110 VAC stan-  
dard household receptacle. Observe the red LED lights. Charge for the  
recommended time. Do not overcharge! Disconnect and store the AC  
Recharge Adapter from the battery pack and AC source when not in use.  
 
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6.  
COMPRESSOR/TIRE INFLATOR  
This 12 Volt DC compressor is the ultimate compressor for all Vehicles, Trailer Tires  
and recreational inflatables. Three different sized nozzles are supplied.  
IMPORTANT: Read Safety Instructions Carefully To Avoid Possible Injury  
Or Property Damage.  
WARNINGS: The compressor is capable of inflating to 260 pounds per  
square inch (PSI) pressure (approximately 18 kg/cm). To avoid over-  
inflation, carefully follow instructions on articles to be inflated. Never  
exceed recommended pressures. Bursting articles can cause serious  
injury. Always check pressure with the pressure gauge. Never leave  
compressor unattended while in use. Allow unit to cool for five minutes  
after10 minutes of continuous operation.  
6.1 TIRE INFLATION OR PRODUCTS WITH A VALVE STEM  
1. Place connector (chuck) on valve stem.  
2. Push connector toward valve stem and close thumb latch.  
3. Make sure connector is pushed on to valve stem as far as possible  
before closing thumb latch.  
4. Turn on the compressor (for larger items the trigger can be latched).  
5. Observe pressure with the pressure gauge.  
6. When desired pressure is reached, open thumb latch and remove  
connector from valve stem.  
7. Turn OFF compressor power switch.  
IMPORTANT: Always leave the tire chuck thumb latch in the open  
position when storing unit.  
6.2 INFLATE OTHER ARTICLES (WITHOUT VALVE STEM)  
Inflation of other than tires requires use of one of the nozzles (adapters). A  
nozzle can be attached to the tire chuck or it can directly be connected to  
the compressors outlet if the hose is removed.  
A nozzle can be attached to the tire chuck. Open the nozzle hatch cover  
and remove the required nozzle. Close the nozzle hatch cover. Place the tire  
chuck over the nozzle fitting and secure by moving the chuck thumb latch so  
it is parallel with the hose. Make sure the nozzle is clean and secure before  
turning on the compressor. After use, release the nozzle from the chuck by  
lifting the latch. Return the nozzle to the nozzle hatch.  
A nozzle can also be directly attached to the compressor outlet if the hose  
9 is not required.  
 
1. Open the nozzle hatch cover and remove the required nozzle.  
2. Remove the hose from the compressor outlet by loosening (counterclock-  
wise) the hose retaining ring and sliding out the ribbed brass fitting.  
3. Close the nozzle hatch cover.  
4. Insert the selected nozzle into the compressor outlet and secure it by  
tightening the hose-retaining ring as above.  
5. After using the compressor, remove and store the nozzle in the  
nozzle hatch.  
Refer to “Typical Inflation Times” for approximate pressure and time. Smal-  
litems like volleyballs, footballs, etc. inflate very rapidly.  
• Insert nozzle (e.g needle) into item to be inflated and inflate to  
desired pressure  
Turn ON compressor switch - inflate to desired pressure or fullness  
7.  
TYPICAL INFLATION TIMES  
The following are approximate pressure and inflation times for various  
items.  
WARNING: Always follow tire manufacturers recommendations for  
pressure on item to be inflated.  
VEHICLE AND TRAILER TIRES  
TIRE SIZE  
............. PRESSURE  
........... TIME FROM “0” PRESSURE  
155/80R 13”  
185/70R 14”  
235/75R 15”  
235/85R 16”  
.... 26 PSI ..........................2.50 MIN.  
.... 30 PSI ..........................4.50 MIN.  
.... 30 PSI ..........................6.50 MIN.  
.... 50 PSI ..........................16.00 MIN.  
BICYCLE TIRES  
TIRE SIZE  
............. PRESSURE  
............ TIME FROM “0” PRESSURE  
27  
X
1” RACING ....... 10 PSI ..........................40 SEC.  
INFLATABLE ARTICLES  
ITEM  
............................................ PRESSURE  
TIME FROM  
“0” PRESSURE  
FOOTBALL  
BASKETBALL  
VOLLEYBALL  
.......... 13 PSI ..........................24 SECONDS  
.......... 9 PSI ...........................20 SECONDS  
.......... 5 PSI ...........................6 SECONDS  
8.  
MAINTENANCE/REPLACEMENT PARTS  
For replacement parts (batteries, DC power adapters, AC charging  
adapters, cables, etc.), contact Vector Technical Support: (954) 584-4446 or toll  
free at 866-584-5504. Periodically, cables, hose, nozzles and connectors should  
be inspected for damage, corrosion, dust and dirt. If surfaces are dirty, they  
 
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can be wiped clean with a cloth moistened with water and a drop of detergent.  
Battery Pack contacts can be wiped clean with a dry cloth.  
9.  
BATTERY REMOVAL/REPLACEMENT  
The battery in the battery pack should be replaced with a new one when the  
operating capacity is reduced to about one half or the ability to inflate one  
and one half average sized automobile tires. Make sure that the battery is  
fully charged before determining that the battery pack should be replaced.  
Contact Vector Technical Support and ask for part VEC194. This battery  
pack is also used with other Vector products that include portable infla-  
tors and spotlights. For more details, please contact our Sales or Technical  
Support Department at 1-866-584-5504.  
10.  
BATTERY DISPOSAL  
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which  
must be disposed of properly. Most states require recycling-contact your local  
municipal authority for information.  
Non-spillable sealed lead-acid battery, must be recycled or disposed of  
properly. Recycling is required -contact your local authority for information.  
DISPOSAL QUESTIONS FOR USA CALL toll-free 877-288-7722.  
WARNINGS:  
Do not dispose of the battery pack in fire as this may result in an explo-  
sion  
Before disposing of the battery pack, protect exposed terminals with  
heavy-  
duty electrical tape to prevent shorting (shorting can  
fire). Failure to comply with local, state and  
result in injury or  
federal regulations can result  
in fines, or imprisonment  
11.  
SPECIFICATIONS  
Battery .......... 12 Volt 3 Amp Hour, Non-spillable Sealed Lead-Acid  
Compressor ......................................................260 PSI Maximum  
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VECTOR 1 YEAR LIMITED WARRANTY PROGRAM  
This limited warranty program is the only one that applies to this product, and  
it sets forth all the responsibilities of Vector Manufacturing, Ltd., regarding  
this product. There is no other warranty other than those described herein.  
This Vector Manufacturing, Ltd. product is warranted, to the original  
purchaser only, to be free of defects in materials and workmanship for two  
years from the date of purchase without additional charge. The warranty  
does not extend to subsequent purchasers or users. Vector Manufacturing,  
Ltd. will not be responsible for any amount of damage in excess of the  
retail purchase price of the product under any circumstances. Incidental  
and consequential damages are specifically excluded from coverage under  
this warranty.  
This product is not intended for commercial use. This warranty does not apply  
to accessories or damage to units from misuse or incorrect installation. Misuse  
includes wiring or connecting to improper polarity power sources.  
RETURN/REPAIR POLICY: Defective products, other than accessories,  
may be returned postage prepaid to Vector Manufacturing. Any defective  
product, other than accessories, that is returned to Vector Manufacturing  
within 10 days of the date of purchase will be replaced free of charge.  
If such a product is returned more than 30 days but less than two years  
from the purchase date, Vector Manufacturing will repair the unit or, at its  
option, replace it free of charge.  
If the unit is repaired, new or reconditioned replacement parts may be  
used, at Vector Manufacturings option. A unit may be replaced with a new  
or reconditioned unit of the same or comparable design. The repaired or  
replaced unit will then be warranted under the terms of the remainder of the  
warranty period. The customer is responsible for the shipping charges on  
all returned items. During the warranty period, Vector Manufacturing, Ltd.  
will be responsible for the return shipping charges.  
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and  
batteries, defects resulting from normal wear and tear (including chips,  
scratches, abrasions, discoloration or fading due to usage or exposure to  
sunlight), accidents, damage during shipping to our service facility, altera-  
tions, unauthorized use or repair, neglect, misuse, abuse, failure to follow  
instructions for care and maintenance, fire, flood, and acts of God.  
If your problem is not covered by this warranty, call our Technical Support  
 
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Department at (954) 584-4446 Ext.1 19 for general repair information and  
charges if applicable.  
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some  
states do not allow limitations on how long an implied warranty lasts or  
the exclusion or limitation of incidental or consequential damages, so the  
exclusions or imitations stated herein may not apply. This warranty gives  
the purchaser specific legal rights. Other rights, which vary from state to  
state, may apply.  
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Vector  
Manufacturing Technical Support by telephone, fax or mail. We suggest  
that you keep the original packaging in case you need to ship the unit.  
When returning a product, include your name, address, phone number,  
dated sales receipt (or copy), and a description of the reason for return  
and product serial number. After replacing the unit, we will return it to you  
within four weeks.  
WARRANTY ACTIVATION: Please complete Warranty Activation Card and  
mail to Vector Manufacturing. Enter “VEC256” as Model and Compres-  
sor as “Product Type”. All Vector Manufacturing, Ltd. products must be  
registered within (10) days of purchase. To activate this warranty, mail  
completed registration form, a copy of the original sales receipt and  
required fee (if activating extended warranty) to:  
WARRANTY REGISTRATION  
VECTOR MANUFACTURING, Ltd.  
4140 S.W. 28th Way; Fort Lauderdale, Florida 33312  
© 2003 VECTOR MANUFACTURING, Ltd.  
FT. LAUDERDALE, FL 33312 MADE IN CHINA  
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