Therma Stor Products Group Heating System PN 4027300 User Manual |
PO Box 8680 • Madison, WI 53708
Owner’s Manual — Phoenix FireBird
Installation, Operation and Service Instructions
Important Instructions – Read and Save These Instructions
The FireBird portable, heavy duty electric heater features a built-in 50-amp twist lock receptacle designed to work with
standard 30 or 50 amp power sources—select the setting using the HIGH/LOW switch.
At the 50-amp setting, the FirebBird produces 3ꢀ,000 BTU’s—thats 360 CFM with a 80°F temperature rise. In an area
with below freezing temperatures the FireBird can produce 360 CFM of air over ꢀ00 degrees. Using the 30-amp setting the
FireBird produces ꢀ8,000 BTU’s—giving a 46°F temperature rise. Internal temperature cutouts prevent the FireBird from
overheating an area while the FireBird’s externally located thermostat terminals provide a means to control the heat from
anywhere in the drying space.
The Phoenix FireBird
• ETL Certified, UL Listed
• 30 or 50 Amp operation (18,000 BTU/31,000 BTU)
30 Amp = 24 Actual Amp Draw and 46ºF Temperature Rise
50 Amp = 40 Actual Amp Draw and 80ºF Temperature Rise
• Two 8’ Power Cords
(1 dryer, 1 range) included with unit
• 360 CFM
• Multiple air filter options
Standard MERV-ꢀꢀ, MERV-ꢀ4
• Multiple ducting options
ꢀ2” intake, ꢀ2” supply
• Detachable 12” Duct Collar stores in lid with room for
power cords
• Stainless steel cabinet
PN 4027300
TS-407
Revised 12/07
Specifications subject to change without notice.
Toll-Free 1-800-533-7533
ꢀ
Install the ꢀ2” duct adapter by lining up the notch of the
adapter with the rivet on the cabinet, then push in the
directions shown to engage fasteners.
1 Specifications
Part No.
Power
4027300
User selectable 30/50 A operation
220/240 VAC
60 Hz, ꢀ Phase
PUSH IN
SLIDE DOWN
INTO PLACE
30 Amp = 46°F temperature rise; ꢀ8,000 BTUs
50 Amp = 80°F temperature rise; 3ꢀ,000 BTUs
Blower
Filters
360 CFM
Pleated Media MERV-ꢀꢀ
Duct Options Intake – ꢀ2” Flex-Duct
Supply – ꢀ2” Flex-Duct
Warranty
Five years;
ꢀst year ꢀ00% of Parts and Labor
Dimensions
Machine
Shipping
2.4 Power Switch
Width
Height
Depth
Weight
20.25”
40”
2ꢀ.4”
90 lb
27.5”
45.25”
25.5”
ꢀꢀ5 lb
Master POWER Switch: The master power switch located
on the back of the FireBird can be used to turn the unit
ON, OFF, or set the unit to be controlled by an external
thermostat.
When set to ON, the FireBird will energize the blower
relay and heater elements(s) continuously. In this mode,
the heaters are thermostatically limited to ꢀ40 degree F
incoming air temperature with an automatic switch.
2 Operation
2.1 Transporting
The Phoenix FireBird must always be upright when
transported by vehicle. It may be tipped onto its handle
and back for loading and moving by hand. The Phoenix
FireBird features a high-impact plastic skid plate which
protects the unit while navigating obstacles such as curbs,
stairways, and while loading into vehicles.
When set to THERMOSTAT, the blower and heater will run
when the thermostat terminals (located under the lid) are
connected by a switch, remote thermostat, timer, etc.
HIGH/LOW POWER Switch: This switch selects either
high or low power operation. If this switch is set to HIGH
POWER operation, the FireBird MUST be connected to a
minimum 50 Amp source.
2.2 Electrical Requirements
The Phoenix FireBird requires 220/240VAC. The FireBird
outlet is 240VAC with ground. When properly installed,
it provides a ground connection through the cord to the
heater to protect the operator from electric shock. The
Phoenix FireBird comes equipped with two 8’ long cords
for connection to grounded residential range and dryer
receptacles. An accessory extension cord is also available
(see Accessories).
2.5 Hour Meter
The digital hour meter measures the cumulative time that
the unit is turned on to tenths of an hour. It stores and
displays the total when the unit is unplugged. It resets to
zero after 99,999.9 hours of operation.
2.6 Remote Thermostat Connection
To connect a remote thermostat, switch, or timer control,
first locate the thermostat terminals under the lid of
the FireBird. There are 2 spring loaded terminals for
connecting thermostat wiring. Any dry-contact switch,
thermostat, or other type of control that connects the
terminals together will cause the heater to run. The
thermostat circuit is low voltage (24VAC). DO NOT
CONNECT POWER TO THE THERMOSTAT TERMINALS.
2.3 Ducting
The Phoenix FireBird can be ducted at the inlet, the
outlet or both using the included round outlet adapter.
The FireBird lid and outlet adapter are designed to
accommodate ꢀ2” flexible duct. When selecting flexible
ducting keep in mind anticipated outlet temperatures. Air
temperature increase is typically 50 to 80 degrees F for
low and high power settings respectively. Adding ducting
decreases airflow which can increase outlet temperatures
by up to 20 additional degrees F.
Always press terminal levers to release spring pressure
before disconnecting thermostat wiring. Failure to do
so will lead to excessive wear on spring loaded terminal
connector.
Toll-Free 1-800-533-7533
3
Blower not running
3 Maintenance
ꢀ. Unit unplugged, no power to outlet
3.1 Air Filter
2. Power switch not working or set to “THERMOSTAT” and
no thermostat connected, or thermostat not calling for
heat
The Phoenix FireBird is equipped with a pleated fabric air
filter that must be checked regularly. The standard filter
is a MERV-ꢀꢀ high efficiency filter. Operating the FireBird
with a dirty or obstructed filter will reduce airflow eventually
causing the heating element to shut off. Installing a clean
filter or removing the obstruction to restore airflow will
allow the heating element to operate again.
3. Blower Relay not operating
4. Wiring fault inside device
5. Defective blower or blower capacitor
The filter can generally be vacuumed clean several times
before needing replacement. Replacement filters can be
ordered from the factory or purchased locally if available.
Blower running but no heat
ꢀ. Airflow restricted at inlet or outlet
2. High temperature limit reached (ꢀ40°F)
3. Heating contactor(s) not operating
4. Wiring fault inside device
WARNING: DO NOT operate the unit without the filter or
with a less effective filter as the heating coils inside the
unit could become clogged and require disassembly to
clean.
5. Defective heating element, pressure switch, or
temperature limit switch
5 Options and Accessories
4 Service
4024750
4024969
402ꢀ475
4022ꢀ64
4027326
4027327
4024440
ꢀ2” x 25’ Intake Flex Duct
ꢀ6” x 20” x 2” Pleated Media MERV-8
ꢀ6” x 20” x 2” Standard Pleated Media MERV-ꢀꢀ
ꢀ6” x 20” x 2” Optional Pleated Media MERV-ꢀ4
25’ Cord Kit
WARNING: Servicing the Phoenix FireBird with its high
voltage circuitry presents a health hazard which could
result in death, serious bodily injury, and/or property
damage. Only qualified service people should service this
unit.
Thermostat Kit
Kestrel 3000 Multi-Meter
Do not operate the unit without the front panel in place.
High voltage is present, heater burnout may result.
4.1 Technical Description
The Phoenix FireBird uses a two stage wound nichrome
heating element to provide two heat settings depending on
application requirements or available power. One element
provides low power operation and both elements together
provide high power operation. The heating elements and
the blower are operated by a 24VAC control circuit and a
number of relays and contactors. For safety, there is an
air pressure switch that will shut the heating elements off
or prevent the heating elements from coming on if airflow
is restricted at either the inlet or the outlet. An additional
safety switch limits the incoming air temperature to
ꢀ40°F. This switch shuts off the heating elements and
automatically resets when the temperature falls to ꢀ00°F.
4.2 Troubleshooting
NOTE: High Power setting requires an external 50A circuit.
Connecting to a 30A circuit with unit set to High Power will
result in an external circuit breaker trip.
Toll-Free 1-800-533-7533
4
6 Wiring Diagram
Thermostat
Connection (Optional)
230 VAC
60 HZ, 1 Ph
L1
L2
Master Power
Switch
Red
Hi-Low
Power Switch
Hour Meter
Blue
Brown
Contactor #2
Yellow
Black
Orange
5200 Watt
Element
Red
Red
1
0
Black
6
4
Contactor #1
Transformer
Contactor
#1
Contactor
#2
140°
Thermal
Cut-Out
Yellow
3800 Watt
Element
Pressure
Switch
Blower Relay
Blue
Black
Yellow
Blower
Yellow
Brown
Blue
Blue
Blower
Relay
Blower
Capacitor
Low Voltage Schematic
230 V
Blower
50 AMP
Receptacle
Transformer
Y
X
24 V
Blue
Blue
Hour
Meter
Black
Red
Orange
Contactor #2
Coil
1
6
4
Optional
Thermostat
Transformer
Contactor
#1
Contactor
#2
Black
0
Hi/Low
Pressure
Switch
140°
Thermal
Cut-Out
Power
Switch
Contactor #1
Coil
Master
Power Switch
Blower
Relay
Blower Relay
Coil
5200 Watt
10
Blower
Capacitor
3800 Watt
14
Made in U.S.A
Therma-Stor LLC, Madison, WI 53708
800-533-7533 or Local 608-222-5301
Heater
PART NO.
REV.
High Voltage Schematic
4027332
A
Specifications subject to change without notice.
Toll-Free ꢀ-800-533-7533
5
7 Service Parts
Item Description
Qty
ꢀ
ꢀ
2
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
2
2
Part No.
ꢀ
Blower
4027304
4027307
4027306
4026898
4027305
4022484
40273ꢀ5
40273ꢀ7
4027308
40273ꢀ0
402ꢀ597
40273ꢀ4
402569ꢀ
4025676
4024073
2
Transformer
Contactor
3
4
Thermal Switch
Pressure Switch
Blower Relay
5mf Capacitor
Heating Element
Flanged 50A Inlet
Master Power Switch
Hour Meter
5
6
7
8
9
ꢀ0
ꢀꢀ
ꢀ2
ꢀ3
ꢀ4
ꢀ5
High/Low Power Switch
Skidplate
Wheel
Foot
11
12
10
1
2
6
7
5
3
4
13
9
8
15
14
Toll-Free ꢀ-800-533-7533
6
Phoenix FireBird Limited Warranty
Warrantor:
Therma-Stor LLC
PO Box 8680
Madison, WI 53708
Telephone: ꢀ-800-533-7533
Who Is Covered: This warranty extends only to the original end-user of the Phoenix FireBird, and may
not be assigned or transferred.
Year One: Therma-Stor LLC warrants that, for one (ꢀ) year the Phoenix FireBird will operate free from
any defects in materials and workmanship, or Therma-Stor LLC will, at its option, repair or replace
the defective part(s), free of any charge.
End-User Responsibilities: Warranty service must be performed by a Servicer authorized by
Therma-Stor LLC. If the end-user is unable to locate or obtain warranty service from an authorized
Servicer, he should call Therma-Stor LLC at the above number and ask for the Therma-Stor
Service Department, which will then arrange for covered warranty service. Warranty service will be
performed during normal working hours.
The end-user must present proof of purchase (lease) upon request, by use of the warranty card or
other reasonable and reliable means. The enduser is responsible for normal care. This warranty
does not cover any defect, malfunction, etc. resulting from misuse, abuse, lack of normal care,
corrosion, tampering, modification, unauthorized or improper repair or installation, accident, acts of
nature or any other cause beyond Therma-Stor LLC’s reasonable control.
Limitation and Exclusions: If any Phoenix FireBird part is repaired or replaced, the new part shall be
warranted for only the remainder of the original warranty period applicable thereto (but all warranty
periods will be extended by the period of time, if any, that the Phoenix FireBird is out of service
while awaiting covered warranty service).
UPON THE EXPIRATION OF THE WRITTEN WARRANTY APPLICABLE TO THE PHOENIX FireBird OR ANY
PART THEREOF, ALL OTHER WARRANTIES IMPLIED BY LAW, INCLUDING MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, SHALL ALSO EXPIRE.
ALL WARRANTIES MADE BY THERMA-STOR LLC ARE SET FORTH HEREIN, AND NO CLAIM MAY BE
MADE AGAINST THERMA-STOR LLC BASED ON ANY ORAL WARRANTY. IN NO EVENT SHALL THERMA-
STOR LLC, IN CONNECTION WITH THE SALE, INSTALLATION, USE, REPAIR OR REPLACEMENT OF
ANY PHOENIX FireBird OR PART THEREOF BE LIABLE UNDER ANY LEGAL THEORY FOR ANY SPECIAL,
INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION WATER DAMAGE (THE
END-USER SHOULD TAKE PRECAUTIONS AGAINST SAME), LOST PROFITS, DELAY, OR LOSS OF USE
OR DAMAGE TO ANY REAL OR PERSONAL PROPERTY.
Some states do not allow limitations on how long an implied warranty lasts, and some do not
allow the exclusion or limitation of incidental or consequential damages, so one or both of these
limitation may not apply to you.
Legal Rights: This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Toll-Free 1-800-533-7533
7
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