Stiga Lawn Mower 8211 0001 70 User Manual

STIGA PARK  
COMPACT  
COMPACT HST  
COMPACT 4WD  
8211-0001-70  
 
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ENGLISH  
1.3 References  
1.3.1 Figures  
1 GENERAL  
The figures in these instructions for use are num-  
This symbol indicates WARNING. Seri-  
ous personal injury and/or damage to  
property may result if the instructions  
are not followed carefully.  
You must read these instructions for use  
and the accompanying pamphlet  
“SAFETY INSTRUCTIONS” careful-  
ly, before starting up the machine.  
bered 1, 2, 3, etc.  
Components shown in the figures are marked A, B,  
C, etc.  
A reference to component C in figure 2 is written  
“2:C”.  
1.3.2 Headings  
The headings in these instructions for use are num-  
bered in accordance with the following example:  
“1.3.1 General safety check” is a subheading to  
“1.3 Safety checks” and is included under this  
heading.  
When referring to headings, only the number of the  
heading is normally specified. E.g. “See 1.3.1”.  
1.1 SYMBOLS  
The following symbols appear on the machine.  
They are there to remind you of the care and atten-  
tion required during use and maintenance.  
This is what the symbols mean:  
Warning!  
Read the instruction manual and the safety  
manual before using the machine.  
Warning!  
2 DESCRIPTION  
Watch out for discarded objects. Keep on-  
lookers away.  
2.1 Transmission  
2.1.1 Man  
Warning!  
Always wear hearing protectors.  
The machine is rear wheel drive.  
The rear axle is equipped with a manual transmis-  
sion with 5 forward gears and one reverse gear.  
The rear axle is also equipped with a differential to  
facilitate turning.  
Warning!  
This machine is not designed to be driven  
on public roads.  
Warning!  
The machine, equipped with original ac-  
cessories, must not be driven in any direc-  
tion on slopes with a gradient greater than  
10º.  
Front mounted tools are driven by drive belts.  
2.1.2 HST  
The machine is rear wheel drive.  
Warning!  
The rear axle is equipped with a hydrostatic trans-  
mission with infinitely variable forward and re-  
verse gear ratios.  
The rear axle is also equipped with a differential to  
facilitate turning.  
Risk of crushing injuries. Keep hands and  
feet well away from the articulated steer-  
ing joint.  
Warning!  
Risk of burn injuries. Do not touch the si-  
lencer/catalytic converter.  
Front mounted tools are driven by drive belts.  
2.1.3 4WD  
The machine has 4-wheel drive. The power from  
the engine to the drive wheels is transferred hy-  
draulically. The engine drives an oil pump, which  
pumps oil through the rear and front axle drives.  
The front axle and rear axle are connected in se-  
ries, which means that the front wheels and rear  
wheels are forced to rotate at the same speed.  
To make turning easier, both axles are equipped  
with differential.  
Front-mounted implements are powered via drive  
belts.  
1.2 Designations  
Three versions of Park Compact are available and  
are designated in the table below:  
Designa-  
Machine  
tion  
Compact with manual transmis-  
sion.  
Compact HST with hydrostatic  
transmission.  
Man  
HST  
2.2 Steering  
The machine is articulated. This means that the  
chassis is divided into a front and a rear section,  
which can be turned in relation to each other.  
Compact 4WD with hydrostatic  
transmission and four wheel  
drive.  
4WD  
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The articulated steering means that the machine  
can turn around trees and other obstacles with an  
extremely small turning radius.  
2.4.4 Inhibitor, parking brake (1:C)  
The inhibitor locks the “clutch-brake”  
pedal in the depressed position. This func-  
tion is used to lock the machine on slopes,  
during transport, etc., when the engine is  
not running.  
2.3 Safety system  
The machine is equipped with an electrical safety  
system. The safety system interrupts certain activ-  
ities that can entail a danger of incorrect manoeu-  
vres. For example, the engine cannot be started if  
the clutch-parking brake pedal is depressed.  
Locking:  
1. Depress the pedal (3:B) fully.  
2. Move the inhibitor (3:C) to the right.  
3. Release the pedal (3:B).  
4. Release the inhibitor (3:C).  
Unlocking:  
The operation of the safety system must  
always be checked every time before  
use.  
Press and release the pedal (3:B).  
2.4 Controls  
2.4.1 Implement lifter, mechanical (1:A)  
To switch between working position and transport  
position:  
1. Depress the pedal fully.  
2. Release the pedal slowly.  
2.4.5 Driving-service brake (1:F)  
(HST, 4WD)  
If the machine does not brake as expect-  
ed when the pedal is released, the left  
pedal (1:B) should be used as an emer-  
gency brake.  
The pedal determines the gearing ratio between the  
engine and the drive wheels (= the speed). When  
the pedal is released, the service brake is activated.  
2.4.2 Service brake - Clutch (1:B) (Man)  
A pedal that combines both service brake and  
clutch. There are 3 positions:  
1. Press the pedal forward –  
the machine moves forward.  
2. No load on the pedal – the ma-  
chine is stationary.  
3. Press the pedal backward –  
the machine reverses.  
4. Reduce the pressure on the  
pedal – the machine brakes.  
1. Pedal released – forward drive  
engaged. The machine will  
move if a gear is engaged.  
Service brake not activated.  
2. Pedal depressed halfway –  
forward drive disengaged, gear  
shifting can be performed.  
Service brake not activated.  
3. Pedal fully depressed –  
forward drive disengaged.  
Service brake fully activated.  
2.4.6 Throttle and choke control (1:D)  
(Prestige)  
A control for setting the engine speed and to choke  
the engine when starting from cold.  
NOTE! You must never regulate the operating  
speed by slipping the clutch. Use a suitable gear  
instead, so that the right speed is obtained.  
If the engine runs unevenly there is a  
risk that the control is too far forward  
so that the choke is activated. This dam-  
ages the engine, increases fuel con-  
sumption and is harmful to the  
environment.  
1. Choke – for starting a cold engine. The  
choke position is located at the front of the  
groove.  
2.4.3 Clutch-parking brake (1:B)  
(HST, 4WD)  
Never press the pedal while driving.  
There is a risk of overheating in the  
power transmission.  
The pedal has the following  
three positions:  
Do not operate in this position when the  
engine is warm.  
2. Full throttle – when the machine is in  
operation, full throttle should always be  
used.  
The full throttle position is approximately  
2 cm behind the choke position.  
Released. The clutch is not activated. The park-  
ing brake is not activated.  
Depressed halfway. Forward drive disengaged.  
The parking brake is not activated.  
Fully depressed. Forward drive disengaged.  
The parking brake is fully activated but not  
locked. This position is also used as emergency  
brake.  
3. Idling.  
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2.4.7 Ignition lock (1:E)  
Do not leave the machine with the key  
2.4.10Clutch release lever (HST, 4WD)  
A lever for disengaging the variable transmission.  
in position 2 or 3. There is a fire risk,  
fuel can run into the engine through the  
carburettor, and there is a risk of the  
battery being discharged and damaged.  
HST is equipped with a lever, connected to the rear  
axle. See (5:N).  
4WD is equipped with two levers, connected to the  
rear axle (6:O) and the front axle (6:P).  
Ignition lock used for starting/stopping the engine.  
Four positions:  
The disengagement lever must never be  
between the outer and inner positions.  
This overheats and damages the trans-  
mission.  
1. Stop position – the engine is short-  
circuited. The key can be removed.  
The levers enable the machine to be moved by  
hand without the help of the engine. Two positions:  
2/3. Operating position.  
1. Lever in the inner position –  
transmissionengagedfornormal  
operation.  
2. Lever in the outer position –  
transmission disengaged. The  
machine can be moved by hand.  
4. Start position – the electric start motor  
is activated when the key is turned to the  
spring-loaded start position. Once the eng-  
ine has started, let the key return to opera-  
ting position 2/3.  
The machine may not be towed over long distances  
or at high speeds. The transmission could be dam-  
aged.  
2.4.8 Gear lever (2:H) (Man))  
A lever for selecting one of the five forward gears  
in the gearbox (1-2-3-4-5), neutral (N) or reverse  
(R).  
The clutch pedal must be kept pressed in when  
changing gear.  
The machine must not be operated with  
the forward most lever in the outer po-  
sition. Risk of damage and oil leakage in  
the front axle.  
NOTE! You must make sure the machine is quite  
stationary before changing from reverse to forward  
gear or vice versa. If a gear does not engage  
immediately, release the clutch pedal and then  
press it in once again. Engage the gear once again.  
Never force a gear in.  
2.4.11 Seat (3:I)  
The seat can be folded and is adjustable  
front-rear. The seat is locked in the folded  
up position using the catch (3:K) and ad-  
justed front-rear using the knobs (3:J).  
2.4.9 Power take-off (2:G)  
The seat is equipped with a safety switch that is  
connected to the machine’s safety system. This  
means that certain dangerous activities are not pos-  
sible when there is nobody in the seat.  
A lever for engaging and disengaging the power  
take-off for operating front-mounted accessories.  
Two positions:  
1. Lever in forward position – power take-  
off disengaged.  
2.4.12 Engine casing (4:L)  
2. Lever in backward position - power  
take-off engaged.  
To access the fuel cock, battery and engine  
the engine is equipped with engine casing  
that can be opened. The engine casing is  
locked by a rubber strap.  
The engine casing is opened as follows:  
1. Detach the rubber strap (4:M) at the front edge  
of the engine casing.  
2. Carefully lift the engine casing back.  
Close in reverse order.  
The machine may not be operated un-  
less the engine casing is folded down  
and locked. Risk of burns and crushing  
injuries.  
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Never completely fill the petrol tank. Leave an  
empty space (= at least the entire filler tube plus 1  
- 2 cm at the top of the tank) to allow the petrol to  
expand when it warms up without overflowing.  
See fig. 7.  
3 AREAS OF USE  
The machine may only be used for the following  
tasks using the genuine STIGA accessories stated.  
Operation  
Accessories, STIGA original  
4.2 Checking the engine oil level  
On delivery, the crankcase is filled with SAE 10W-  
40 oil.  
Check the oil level every time before using to  
ensure it is correct. The machine should be  
standing on level ground.  
Mowing  
With cutting deck 95 C (all).  
With cutting deck 105 C (only  
HST with 15.5 hp engine and  
4WD).  
Snow clearance With snow blade. Snow chains  
and frame weights recommend-  
ed.  
Wipe clean around the oil dipstick. Un-  
screw and pull it up. Wipe off the dipstick.  
Slide it down completely and tighten it.  
Grass clipping and With towed collector 30" or 42".  
leaf collection  
Then unscrew it and pull it up again. Read off the  
oil level. Top up with oil to the “FULL” mark, if  
the level comes below it. See fig. 8.  
Grass and leaf  
transport  
With dump cart Standard, Maxi  
or Combi.  
The oil level must never exceed the “FULL” mark.  
This results in the engine overheating. If the oil  
level exceeds the “FULL” mark, the oil must be  
drained until the correct level is achieved.  
The maximum vertical load on the towing hitch  
must not exceed 100 N.  
The maximum over-run load on the towing hitch  
from towed accessories must not exceed 500 N.  
NOTE! Before using a trailer – contact your insur-  
ance company.  
NOTE! This machine is not intended to be driven  
on public roads.  
4.3 Checking transmission oil level  
Check the oil level every time before using to  
ensure it is correct. The machine should be  
standing on level ground.  
Read off the oil level in the reservoir (9:R). It  
should be between the MAX and MIN marks. If  
necessary, top up with more oil.  
4 STARTING AND OPERATION  
The machine may not be operated un-  
less the engine casing is closed and  
locked. Risk of burns and crushing in-  
juries.  
Type of oil:  
Oil type  
4WD  
HST  
Synthetic oil 5W-50  
SAE 10W-40 (20W-50)  
4.1 Filling with petrol (7:Q)  
Always use lead-free petrol. You must never use 2-  
stroke petrol mixed with oil.  
The tank holds 6 litres. The level can easily be read  
through the transparent tank.  
NOTE! Ordinary lead-free petrol is a perishable  
and must not be stored for more than 30 days.  
Environmental petrol can be used, i.e. alkylate  
petrol. This type of petrol has a composition that is  
less harmful for people and nature.  
4.4 Safety checks  
Check that the results of the safety checks below  
are achieved when testing the machine in question.  
Petrol is highly inflammable. Always  
store fuel in containers that are made  
especially for this purpose.  
The safety checks must always be car-  
ried out every time before use.  
Only fill or top up with petrol outdoors,  
and never smoke when filling or top-  
ping up. Fill up with fuel before starting  
the engine. Never remove the filler cap  
or fill with petrol while the engine is  
running or still warm.  
If any of the results below is not  
achieved, the machine must not be  
used! Take the machine to a service  
workshop for repair.  
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4.4.1 General safety check  
Object Result  
Fuel lines and con- No leaks.  
nections.  
7. Turn the ignition key and start the engine.  
8 Once the engine has started, move the throttle  
control gradually to full throttle (approx. 2 cm  
behind the choke position) if the choke has been  
used.  
9. When starting from cold, do not make the ma-  
chine work under load immediately, but let the  
engine run for a few minutes first. This will al-  
low the oil to warm up.  
When the machine is in operation, full throttle  
should always be used.  
Electrical cables. All insulation intact.  
No mechanical damage.  
Exhaust system.  
No leaks at connections.  
All screws tightened.  
Oil lines  
No leaks. No damage.  
Drive the machine The machine will stop.  
forwards/back-  
wards and release  
4.6 Operating tips  
Always check that there is the correct volume of  
oil in the engine. This is particularly important  
when operating on slopes. See 4.2.  
the driving-service  
brake pedal.  
Test driving  
No abnormal vibrations.  
No abnormal sound.  
Be careful when driving on slopes. No  
sudden starting or stopping when driv-  
ing up or down a slope. Never drive  
across a slope. Move from the top down  
or from the bottom to the top.  
The machine may not be driven on  
slopes greater than 10º in any direction.  
4.4.2 Electrical safety check  
The operation of the safety system  
should always be checked every time  
before use.  
Status  
Action  
Result  
Only HST, 4WD. Attempt to start. The engine  
Reduce the speed on slopes and when  
making sharp turns in order to retain  
control and reduce the risk of tipping  
over.  
Do not turn the steering wheel to full  
lock when driving in top gear and at full  
throttle. The machine can easily topple  
over.  
Keep hands and fingers well away from  
articulated steering joint and seat  
bracket. Risk of crushing injuries. Nev-  
er drive with the engine casing open.  
The clutch-brake  
pedal not  
must not  
start.  
depressed.  
Power take-off not  
activated.  
Only Man. Gear  
lever not in neutral.  
Attempt to start. The engine  
must not  
start.  
Engine running.  
Power take-off  
activated.  
The operator  
leaves the seat.  
The power  
take-off  
must disen-  
gage.  
Engine running.  
Remove the fuse. The engine  
See 9:S. must stop.  
4.7 Stop  
Disengage the power take-off. Apply the parking  
brake.  
Allow the engine to idle 1-2 mins. Stop the engine  
by turning off the ignition key.  
Shut off the petrol cock. This is particularly impor-  
tant if the machine is to be transported on a trailer  
for example.  
4.5 Start  
1. Open the fuel cock. See 10:U.  
2. Check that the spark plug cable(s) is/are in-  
stalled on the spark plug(s).  
3. Check to make sure that the power take-off is  
disengaged.  
4a. Compact, Man: Put the gear lever in neutral.  
If the machine is left unattended, re-  
move the spark plug cable(s) and re-  
move the ignition key.  
4b. Compact HST, 4WD: Do not keep your foot  
on the drive pedal.  
5. Starting cold engine – put the throttle control in  
the choke position.  
The engine may be very warm immedi-  
ately after it is shut off. Do not touch the  
silencer, cylinder or cooling fins. This  
can cause burn injuries.  
Starting warm engine – put the throttle control  
at full throttle (approx. 2 cm behind the choke  
position).  
6. Depress the clutch-brake pedal fully.  
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Prevent unintentional starting of the  
engine by disconnecting the spark plug  
cable(s) from the spark plug(s) and re-  
moving the ignition key.  
4.8 Cleaning  
To reduce the risk of fire, keep the en-  
gine, silencer, battery and fuel tank free  
from grass, leaves and oil.  
To reduce the risk of fire, regularly  
check the machine for oil and/or fuel  
leakage.  
5.3 Tyre pressure  
Adjust the air pressure in the tyres as follows:  
Front: 0.6 bar (9 psi).  
Clean the machine after each use. The following  
instructions apply for cleaning:  
Rear: 0.4 bar (6 psi).  
5.4 Changing engine oil  
Change engine oil for the first time after 5 hours of  
operation, and subsequently after every 50 hours  
of operation or once a season.  
When washing the machine with water under  
high pressure, do not point the jet directly at  
axle seals, electrical components or hydraulic  
valves.  
Change the oil more often (after 25 hours of oper-  
ation or at least once a season) if the engine has to  
operate under demanding conditions or if the am-  
bient temperature is high.  
Use synthetic oil of service grade SF or higher in  
accordance with the table below.  
Do not spray water directly at the engine.  
Clean the engine with a brush and/or com-  
pressed air.  
Clean the engine’s cooling air intake (9:T).  
Use  
Oil  
5 MAINTENANCE  
All temperatures  
Below -18°C  
Above 0°C  
SAE 10W-40  
SAE 5W-30  
SAE 30  
5.1 Service programme  
In order to keep the machine in good condition as  
regards reliability and operational safety as well as  
from an environmental perspective, STIGA’s Ser-  
vice programme should be followed.  
Use oil without any additives.  
Do not fill with too much oil. This can cause the  
engine to overheat.  
The contents of this programme can be found in  
the attached service log.  
Change oil when the engine is warm.  
The engine oil may be very hot if it is  
drained off directly after the engine is  
shut off. Therefore allow the engine to  
cool a few minutes before draining the  
oil.  
Basic service must always be carried out by an au-  
thorised workshop.  
First service and intermediate service should be  
carried out by an authorised workshop, but can  
also be carried out by the user. The content of this  
can be found in the service log and the actions are  
described under “4 STARTING AND OPERA-  
TION” as well as below.  
Servicing carried out at an authorised workshop  
guarantees professional work using genuine spare  
parts.  
1. Attach the clamp on the oil drainage hose. Use  
a polygrip or similar. See fig. 10:V.  
2. Move the clamp up 3-4 cm on the oil drainage  
hose and pull out the plug.  
3. Collect the oil in a collection vessel.  
NOTE! Do not spill any oil on the drive belts.  
At each basic service and intermediate service car-  
ried out at an authorised workshop, the service log  
is stamped. A service log presenting these services  
is a valuable document that improves the ma-  
chine’s second-hand value.  
4. Hand in the oil for disposal in accordance with  
local provisions.  
5. Install the oil drainage plug and move the clamp  
back so that it clamps above the plug.  
6. Remove the dipstick and fill up with new oil.  
Oil volume: 1.4 litres  
7. After filling up the oil, start the engine and idle  
for 30 seconds.  
5.2 Preparation  
All service and all maintenance must be carried out  
on a stationary machine with the engine switched  
off.  
8. Check to see if there is any oil leakage.  
9. Stop the engine. Wait for 30 seconds and then  
check the oil level in accordance with 4.2.  
Prevent the machine from rolling by al-  
ways applying the parking brake.  
Stop the engine.  
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5.5.3 Filling  
5.5 Transmission, oil (4WD)  
The oil in the hydraulic power transmission must  
be checked/adjusted and changed at the intervals  
given in the table below.  
The engine must never be run when the  
rear clutch release lever is pushed in  
and the front clutch release lever is  
pulled out.  
This will damage the front axle seals.  
1.Fill the oil reservoir with the new oil.  
1st time Then at  
intervals  
Action  
of  
Hours of operation  
If the engine is run indoors, exhaust ex-  
traction equipment must be connected  
to the engine’s exhaust pipe.  
Checking – adjusting level.  
Changing the oil.  
-
50  
5
200  
2. Check that the rear axle’s clutch release lever is  
pulled out.  
Type of oil: Synthetic oil 5W-50  
Oil quantity when changing: approximately 3.5 li-  
tres.  
3. Start the engine. When the engine is started, the  
front axle’s clutch release lever slides inwards  
automatically.  
5.5.1 Checking - adjusting  
Se “4.2”.  
4. Pull out the front axle’s clutch release lever.  
NOTE! The oil is drawn into the system very  
quickly. The reservoir must always be  
topped up. Air must never be drawn in.  
5.5.2 Draining  
1. Run the machine at variable speeds for 10-20  
minutes to heat up the transmission oil.  
2. Position the machine completely horizontally.  
3. Pull out both disengagement levers according to  
fig. 6.  
4. Place one container under the rear axle and one  
under the front axle.  
5. Open the oil reservoir by removing the cover.  
See 9:R.  
5. Set the accelerator pedal to the forward position  
by blocking it using a wooden wedge. See fig.  
14. Fill the oil reservoir by hand using new oil.  
6. Run in the forward position for one minute.  
7. Move the wooden wedge and set the accelerator  
pedal to the reverse position. Continue filling  
with oil.  
8. Run in reverse mode for one minute.  
9. Change driving direction once every minute as  
above and continue filling with oil until the  
bubbling in the reservoir stops.  
10.Switch off the engine, install the oil reservoir  
cover and close the engine cover.  
Only a 3/8” square drive may be used  
for the oil plug. Other tools will damage  
the plug.  
6. Remove the oil plug from the rear axle. Clean  
the hole and use a 3/8” square drive. See figure  
11.  
7. Remove 2 drain plugs from the front axle. Use  
a 12 mm socket. Allow the oil in the front axle  
and pipes to run out. See fig. 12.  
8. Check that the gaskets on the drain plugs of the  
front axle are intact. See fig. 12. Reinstall the  
plugs. Tightening torque: 15-17 Nm.  
11.Test drive for several minutes and adjust the oil  
level in the reservoir.  
5.6 Belt transmissions  
After 5 hours of operation, check that all the belts  
are intact and undamaged.  
The oil plug will be damaged if it is  
tightened more to than 5 Nm.  
9. Check that the gasket on the oil plug of the rear  
axle is intact. See fig. 11:Y. Reinstall in the rear  
axle. Tighten the oil plug to 5 Nm.  
10.Draw out the oil from the deeper section of the  
reservoir using an oil extractor. See fig. 13.  
11.Dispose of the oil according to local regula-  
tions.  
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5.8.2 Charging using battery charger  
When charging using a battery charger, a battery  
charger with constant voltage must be used.  
Contact your dealer to purchase a battery charger  
with constant voltage.  
The battery can be damaged if a standard type  
battery charger is used.  
5.7 Steering  
The steering must be checked/adjusted after 5  
hours of operation and thereafter after 100 hours of  
operation.  
5.7.1 Checks  
Briefly turn the steering wheel back and forth.  
There must be no mechanical clearance in the  
steering chains.  
5.8.3 Removal/Installation  
The battery is placed under the engine casing. Dur-  
ing removal/installation, the following applies re-  
garding connection of the cables:  
5.7.2 Adjustment  
Adjust the steering chains if required as follows:  
1. Put the machine in the straight-ahead position.  
2. Adjust the steering chains with the two nuts, lo-  
cated under the central point. See fig. 16.  
3. Adjust both nuts by the same amount until there  
is no clearance.  
4. Test drive the machine straight forwards and  
check that the steering wheel is not off centre.  
5. If the steering wheel is off centre, undo one nut  
and tighten the other.  
During removal. First disconnect the black ca-  
ble from the battery’s negative terminal (-).  
Then disconnect the red cable from the battery’s  
positive terminal (-).  
During installation. First connect the red cable  
to the battery’s positive terminal (+). Then con-  
nect the black cable to the battery’s negative ter-  
minal (-).  
If the cables are disconnected/connect-  
ed in the wrong order, there is a risk of  
a short-circuit and damage to the bat-  
tery.  
If the cables are interchanged, the gen-  
erator and the battery will be damaged.  
Do not over-tighten the steering chains. This will  
cause the steering to become heavy and will in-  
crease wear on the steering chains.  
5.8 Battery  
If acid comes into contact with the eyes  
or skin, this can cause serious injuries.  
If any part of the body has come into  
contact with acid, rinse immediately  
with copious amounts of water and seek  
medical assistance as soon as possible.  
Tighten the cables securely. Loose ca-  
bles can cause a fire.  
The engine must never be driven with  
the battery disconnected. There is a risk  
of serious damage to the generator and  
the electrical system.  
The battery is a valve-regulated battery with 12 V  
nominal voltage. The battery fluid does not need to  
and cannot be checked or topped up. The only  
maintenance that is required is charging, for exam-  
ple after extended storage.  
5.8.4 Cleaning  
If the battery terminals are coated with oxide, they  
should be cleaned. Clean the battery terminals with  
a wire brush and lubricate them with terminal  
grease.  
The battery must be fully charged be-  
fore being used for the first time. The  
battery must always be stored fully  
charged. If the battery is stored while  
discharged, serious damage will occur.  
5.9 Air filter, engine  
The pre-filter (foam filter) must be cleaned/re-  
placed after 25 hours of operation.  
The air filter (paper filter) must be cleaned/re-  
placed after 100 hours of operation.  
NOTE! The filters should be cleaned/replaced  
more often if the machine operates on dusty  
ground.  
5.8.1 Charging with the engine  
The battery can be charged using the engine’s gen-  
erator as follows:  
1. Install the battery in the machine as shown be-  
low.  
2. Place the machine outdoors or install an extrac-  
tion device for the exhaust fumes.  
3. Start the engine according to the instructions in  
the user guide.  
4. Allow the engine to run continuously for 45  
minutes.  
5. Stop the engine. The battery will now be fully  
charged.  
Remove/install the air filters as follows.  
1. Clean carefully around the air filter cover.  
2. Dismantle the air filter cover (15:A) by remov-  
ing the two clamps.  
3. Dismantle the filter assembly (15:B). The pre-  
filter is placed over the air filter. Make sure that  
no dirt gets into the carburettor. Clean the air fil-  
ter housing.  
54  
 
EN  
ENGLISH  
4. Clean the paper filter by tapping it gently  
5.13 Fuse  
In the event of electrical faults, check/replace the  
fuse, 20 A. See 9:S.  
against a flat surface. If the filter is very dirty,  
replace it.  
5. Clean the pre-filter. If the filter is very dirty, re-  
place it.  
6. Assemble in the reverse order.  
Compressed air or petroleum-based solvents such  
as kerosene may not be used for cleaning the paper  
filter insert. This will damage the filter.  
6 PATENT - DESIGN REGISTRA-  
TION  
This machine or parts thereof is covered by the fol-  
lowing patent and design registration:  
5.10 Spark plug  
The spark plug(s) must be replaced every 200  
hours of operation (=at every other basic service).  
SE9901091-0, SE9901730-3, SE9401745-6,  
US595 7497, FR772384, DE69520215.4,  
GB772384, SE0301072-5, SE04/000239 (PCT),  
SE0401554-1, SE0501599-5.  
Before disconnecting the spark plug, clean around  
its mounting.  
Spark plug: Champion RC12YC or equivalent.  
Electrode distance: 0.75 mm.  
5.11 Air intake  
See 19:T. The engine is air-cooled. A blocked  
cooling system can damage the engine. Clean the  
engine’s air intake after 50 hours of operation.  
More meticulous cleaning of the cooling system is  
carried out during each basic service.  
5.12 Lubrication  
All lubrication points in accordance with the table  
below must be lubricated every 50 hours of opera-  
tion as well as after every wash.  
Object  
Action  
Fig-  
ure  
Wheel bear- 2 grease nipples.  
ing  
17  
Use a grease gun filled with  
universal grease. Pump until  
the grease emerges.  
Centre point 4 grease nipples.  
18  
-
Use a grease gun filled with  
universal grease. Pump until  
the grease emerges.  
Steering  
chains  
Brush the chains clean with a  
wire brush.  
Lubricate with universal  
chain spray.  
Tensioning Lubricate the bearing points  
19  
arms  
with an oil can when each  
control is activated.  
Ideally carried out by two  
people.  
Control  
cables  
Lubricate the cable ends with 20  
an oil can when each control  
is activated.  
Must be carried out by two  
people.  
GGP reserves the right to make alterations to the  
product without prior notification.  
55  
 
Box 1006 SE-573 28 TRANÅS  
GGP Sweden AB  
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