CATALOG NO. 9100.555
POOL
Effective:
Replaces:
07-16-07
02-06-07
MODELS: R185B THROUGH R405B
RAYPAK REPLACEMENT PARTS
MODEL SIZES: R185B, R265B, R335B, R405B (ATMOSPHERIC, LOW NOx)
MODEL TYPES: RP2100 w/CAPRON & ASME CAST IRON HEADERS,
DIGITAL CONTROLS
DATES OF MANUFACTURE: MODELS R185B THRU R405B IID 10-20-03 THRU 10-21-04
MODELS R185B THRU R405B MV 01-05-04 THRU 10-21-04
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
(805) 278-5300 Fax (800) 872-9725
Litho In U.S.A.
CALL
OUT
B
DESCRIPTION
BURNER TRAY (Atmospheric)
185B
265B
335B
405B
1-B
Burner Tray w/Burners (sea level)*
Burner Tray w/o Burner (sea level)*
Burner Tray w/Gas Valve Nat Millivolt
Burner Tray w/Gas Valve Pro Millivolt
Burner Tray w/Gas Valve Nat IID
Burner Tray w/Gas Valve Pro IID
Burner Spacer/Hold Down Kit
Burner
Burner Orifice Nat. #51 (Sea Level)*
Burner Orifice Pro. #57 (Sea Level)*
Burner Tray w/o Manifold w/o burners
BURNER TRAY (Fan Assisted Low Nox)
Burner Tray w/Burners (0-5000)
Burner Tray w/o Burner (0-5000)
Burner Hold Down Kit
005213F
005217F
005221F
005225F
005229F
005233F
005237F
005214F
005218F
005222F
005226F
005230F
005234F
005238F
005215F
005219F
005223F
005227F
005231F
005235F
005239F
005216F
005220F
005224F
005228F
005232F
005236F
005240F
2-B
3-B
4-B
301210/13 301210/19 301210/24 301210/29
350080F/13 350080F/19 350080F/24 350080F/29
350083F/13 350083F/19 350083F/24 350083F/29
5-B
005265F
005266F
005267F
005268F
BB
1-BB
007994F
007998F
008002F
309255/3
351510/3
351523/3
008080F
008133F
007995F
007999F
008003F
309255/5
351510/5
351523/5
008080F
008134F
007996F
008000F
008004F
309255/6
351510/6
351523/6
008080F
008134F
007997F
008001F
008005F
309255/7
351510/7
351523/7
008080F
008172F
2-BB
3-BB
4-BB
Burner
Burner Orifice Nat. #30 (0-5000)*
Burner Orifice Nat. #31 (above 5000 ft.)*
Blower
5-BB
6-BB
Air Shutter
C
CONTROLS
1-C
2-C
3-C
4-C
5-C
6-C
Thermostat Auto Reset 135 Deg Surface Mount
AGS 135° (Auto Gas Shut-Off) - Red Epoxy
High Limit 140° - Black Epoxy
P. C. Board/Control IID Units
Thermostat Control MV Units Mechanical
Temperature Sensor IID Units
GAS VALVE
006725F
600892B
600893B
010253F
003346F
009577F
006725F
600892B
600893B
010253F
003346F
009577F
006725F
600892B
600893B
010253F
003346F
009577F
006725F
600892B
600893B
010253F
003346F
009577F
G
1-G
Combination Valve - Nat. MV
Combination Valve - Pro. MV
Combination Valve - Nat. IID
Combination Valve - Pro. IID
Combination Valve - Gas On/Off -Nat (for Low Nox)
HEAT EXCHANGER - POLYMER
Heat Exchanger Assembly Complete
Inlet/Outlet Header Complete
Inlet/Outlet Header (Includes 6-HP)
Return Header (Includes 6-HP)
Tube Bundle **
003898F
003899F
003900F
004306F
007424F
003898F
003899F
003900F
004306F
007424F
003898F
003899F
003900F
004306F
007424F
003898F
003899F
003900F
004306F
007424F
2-G
HP
1-HP
2-HP
006702F
006827F
006706F
006707F
006708F
009878F
005260F
008259F
006713F
006714F
006805F
006715F
006716F
006717F
006718F
006719F
006720F
006721F
006722F
006723F
006724F
006826F
006703F
006827F
006706F
006707F
006709F
010365F
005261F
008259F
006713F
006714F
006805F
006715F
006716F
006717F
006718F
006719F
006720F
006721F
006722F
006723F
006724F
006826F
006704F
006827F
006706F
006707F
006710F
009880F
005262F
008259F
006713F
006714F
006805F
006715F
006716F
006717F
006718F
006719F
006720F
006721F
006722F
006723F
006724F
006826F
006705F
006827F
006706F
006707F
006711F
009881F
005263F
008259F
006713F
006714F
006805F
006715F
006716F
006717F
006718F
006719F
006720F
006721F
006722F
006723F
006724F
006826F
3-HP
4-HP
Tube Bundle Cupro-Nickel (Upgrade)
19-HP Baffle
5-HP
6-HP
7-HP
Flange Nut Kit
O Ring Gasket (2)
Sensor Adapter Digital Electronic
Sensor Well Millivolt
Bypass Kit
8-HP
9-HP
Bypass Valve
10-HP Bypass Dam / Shaft
11-HP Bypass Spring (All Sizes Included)
12-HP
Unitherm Governor
Unitherm Governor Plug
Drain Plug
Inlet/Outlet Header Dam
2" PVC Connector & Nut (2)
O Ring (2)
13-HP
14-HP
15-HP
16-HP
17-HP
18-HP
Stainless Steel Baffle
*FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY
**WARNING: The hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also
damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and
inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.
CALL
OUT
HM
DESCRIPTION
HEAT EXCHANGER - METAL
185B
265B
335B
405B
1-HM
2-HM
Heat Exchange Assy. ASME CI (Complete)
Inlet/Outlet Header ASME CI (Complete)
Inlet/Outlet Header ASME CI
Return Header ASME CI
Tube Bundle ASME **
006726F
006730F
012319F
006731F
006732F
005260F
007870F
800014B
062234B
850254
006727F
006730F
012319F
006731F
006733F
005261F
007870F
800014B
062234B
850254
006728F
006730F
012319F
006731F
006734F
005262F
007870F
800014B
062234B
850254
006729F
006730F
012319F
006731F
006735F
005263F
007870F
800014B
062234B
850254
3-HM
4-HM
17-HM Baffle Kit
5-HM
6-HM
7-HM
8-HM
9-HM
10-HM
11-HM
Stud Bolt Kit
Header Gasket (9)
Unitherm Governor
U.G. Retainer Spring
Bypass Valve
062235B
850252
500719
062235B
850253
500719
062235B
850253
500719
062235B
850253
500719
Bypass Spring
Drain Valve
12-HM
13-HM
14-HM
15-HM
Sensor Well
Well Retaining Clip
003765F
300203
003766F
062236B
800080B
005264F
003765F
300203
003766F
062236B
800080B
005264F
003765F
300203
003766F
062236B
800080B
005264F
003765F
300203
003766F
062236B
800080B
005264F
Inlet & Outlet Flange
Flange Gasket 1 1/2" Connections
Flange Gasket 2" Connections
Rear Drain Plug & Cover
CONTROL BOX
16-HM
J
1-J
2-J
3-J
M
Transformer 120/240/24V
Rocker Switch
Relay Low Nox
006736F
009493F
008784F
006736F
009493F
008784F
006736F
009493F
008784F
006736F
009493F
008784F
MISCELLANEOUS COMPONENTS
Pressure Switch 1.75 PSI
Pressure Switch 11 PSI Special-See Adjustment in Service Manual
Thermostat Knob (1)
Thermostat Shaft MV
Knobstop (1)
Thermal Fuse (Atmospheric)
Roll-Out Switch (Low Nox)
PRV 125 PSI (Optional)
Deliming Kit
Wire/Harness Millivolt
Wire/Harness IID
Control Bezel MV (Includes Dial Decal)
Dial Decal MV
Control Bezel IID (Includes Switch Decal)
Switch/Decal-Membrane
Control Bezel Cover
Dial (Only)
1-M
006737F
009133F
009499F
800307
006737F
009133F
009499F
800307
006737F
009133F
009499F
800307
006737F
009133F
009499F
800307
2-M
3-M
4-M
5-M
006886F
005899F
006035F
008091F
052871F
005269F
009490F
009489F
009500F
009491F
009492F
009487F
009858F
006886F
005899F
006035F
011912F
052871F
005269F
009490F
009489F
009500F
009491F
009492F
009487F
009858F
006886F
005899F
006035F
011912F
052871F
005269F
009490F
009489F
009500F
009491F
009492F
009487F
009858F
006886F
005899F
006035F
011912F
052871F
005269F
009490F
009489F
009500F
009491F
009492F
009487F
009858F
6-M
7-M
8-M
9-M
10-M
11-M
12-M
13-M
14-M
P
PILOT
1-P
Pilot Nat. MV
Pilot Pro. MV
600525B
600575B
002003F
008155F
003901F
003902F
003903F
004308F
600019B
306693
306692
008082F
062996
004078F
007864F
307223
600525B
600575B
002003F
008155F
003901F
003902F
003903F
004308F
600019B
306693
306692
008082F
062996
004078F
007864F
307223
600525B
600575B
002003F
008155F
003901F
003902F
003903F
004308F
600019B
306693
306692
008082F
062996
004078F
007864F
307223
600525B
600575B
002003F
008155F
003901F
003902F
003903F
004308F
600019B
306693
306692
008082F
062996
004078F
007864F
307223
2-P
3-P
4-P
Pilot Nat & Pro IID Atmospheric
Pilot Nat. IID Low Nox
Pilot Orifice Nat. MV
Pilot Orifice Pro. MV
Pilot Orifice Nat. IID .020
Pilot Orifice Pro. IID .012
Pilot Generator MV
Pilot MTG Bracket MV
Pilot Mounting Bracket IID Atmospheric
Pilot Mounting Bracket IID Low Nox
Lighter Tube (MV Units Only)
Pilot Tube
5-P
6-P
7-P
8-P
9-P
10-P
11-P
Hi Tension Wire IID with Pilot Electrode
Pilot Shield
CALL
OUT
R
DESCRIPTION
185B
265B
335B
405B
REFRACTORY
Refractory Common Lt & Rt (Includes 4-R insulation strips) 005282F
Refractory Uncommon (Front & Rear)
Refractory (All)
Refractory Retainer Kit (Includes 4-R insulation strips)
Insulation Strips
1-R
2-R
5-R
3-R
005282F
005284F
012193F
005288F
006900F
005282F
005285F
012194F
005289F
006900F
005282F
005286F
012195F
005290F
006900F
005283F
012192F
005287F
006900F
4-R
S
SHEETMETAL
1-S
2-S
Jacket Top (Louvered)
005303F
006740F
005307F
009501F
006744F
005304F
006741F
005308F
009502F
006744F
006745F
005277F
009494F
005301F
005302F
005279F
005183
005305F
006742F
005309F
009503F
006744F
006745F
005277F
009494F
005301F
005302F
005280F
005184
005306F
006743F
005310F
009504F
006744F
006745F
005277F
009494F
005301F
005302F
005281F
005185
Flue Collector (Units with Capron Header)
Flue Collector (Units with Metal Header)
Door Assy.
Screw & Retainer
Access Panel Set (3 Pcs.) (Units with Capron Header 006745F
Access Panel Set (3 Pcs.) (Units with Metal Header)
Side Panel Right
Side Panel Left
3-S
4-S
5-S
005277F
009494F
005301F
005302F
005278F
005182
6-S
7-S
8-S
9-S
10-S
11-S
12-S
13-S
14-S
15-S
Side Panel Cap
Rear Panel Kit (2 Pcs.)
Sub-Base for Combustible Flooring
Poolstat Cover/Lock
009505
009505
009505
009505
High Limit Cover
005294F
008558F
009495F
009524F
005294F
008559F
009496F
009525F
005294F
008560F
009497F
009526F
005294F
008561F
009498F
009527F
Base Shield (Not Shown)
Up Front Control Panel
Weather Shield
V
VENTING
1-V
2-V
3-V
Indoor Stack Kit (Includes inner adapter panel)
Stack Adapter
"Pagoda" Top
006696
008895F
007990
006697
008896F
007991
006698
008897F
007992
006699
008898F
007993
CONVERSION KITS**
Gas Conversions
185B
265B
335B
405B
Nat. to Pro. MV Pilot
Pro. to Nat. MV Pilot
Nat. to Pro. IID Pilot
Pro. to Nat. IID Pilot
004690B
005319F
N/A
004690B
005319F
N/A
004692B
005320F
N/A
004692B
005320F
N/A
N/A
N/A
N/A
N/A
** Gas conversions are to be done only by a qualified agency.
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