Miele Welding Consumables KM2030 en CA User Manual

Installation Instructions  
KM2030 en-CA  
IMPORTANT: SAVE FOR THE LOCAL ELECTRICAL INSPECTOR'S USE  
To prevent accidents and machine damage read these instructions before installation or use.  
Installation, repair and maintenance work should be performed by a  
Miele authorized service technician in accordance with national and  
local safety regulations and the provided installation instructions.  
 
SAFETY NOTICES FOR INSTALLATION  
Upper clearance  
If there are various appliances with  
different recommended clearance  
distances beneath the exhaust  
hood, e. g., a gas stovetop and an  
electric cooktop, always choose the  
greatest distance.  
For an exhaust hood above the  
appliance, the safe clearance distance  
indicated by the hood manufacturer  
must be maintained.  
If there are no specifications from the  
hood manufacturer or if flammable  
materials (e. g., a hanging cabinet) are  
installed above the appliance, the  
clearance distance must be at least 30"  
(760 mm).  
The maximum depth of cabinets  
installed above the cooktop must be  
13" (330 mm).  
Miele appliances can be installed flush or proud. Discuss your installation  
requirements with you architect, designer and installer.  
27  
 
SAFETY NOTICES FOR INSTALLATION  
When installing a gas stovetop, the  
cabinetry or walls to ONE side and to  
the rear of the appliance can be as tall  
as you wish. However, on the other side  
2 ”  
there must not be any appliance or  
furniture that is taller than the installed  
gas stovetop (see illustrations).  
You must ensure that the following  
minimum safety clearances are kept:  
Highly recommended  
– 4" (100 mm) to the right or left of the  
countertop cut-out to the next closest  
piece of furniture (e.g., tall  
cupboard).  
– 2" (50 mm) from the countertop  
cut-out to the rear wall.  
Not recommended  
Not permitted  
28  
 
Appliance and installation dimensions  
KM 2030  
afront  
bInstallation height  
cGas connection R 1/2" ISO 7-1  
dJunction box with power cable, L = 78 3/4" (2000 mm)  
29  
 
Appliance and installation dimensions  
KM 2050  
afront  
bInstallation height  
cGas connection R 1/2" ISO 7-1  
dJunction box with power cable, L = 78 3/4" (2000 mm)  
30  
 
Installation  
How to make the countertop  
cut-out  
How to install the gas stovetop  
^ Use the template to make a  
countertop cut-out.  
Be sure to observe the minimum  
distance from the rear wall and from  
the left or right to a side wall.  
See the section on "SAFETY  
NOTICES FOR INSTALLATION".  
^ Seal any wooden countertop  
surfaces with a special varnish,  
silicone rubber, or resin, to help  
prevent swelling from moisture.  
The materials used must be  
temepature-stable.  
^ Feed the appliance power cord  
downward through the countertop  
cut-out.  
If, during installation, you find that  
the frame is not tightly sealed to the  
countertop at the corners, then the  
corner edges, ß R4, can be carefully  
trimmed with a jigsaw.  
^ Set the appliance loosely into place  
in the cut-out.  
^ Connect the appliance to the power  
supply (see the section on "Electrical  
connection").  
^ Establish the gas connection (see the  
section on "Gas connection").  
^ Use the supplied brackets to hold the  
appliance in place.  
31  
 
General installation information  
Sealing  
Tiled surfaces  
The grouting a and shaded area under  
the cooktop frame must be flat and  
even, so that the frame will lie evenly  
and the sealing strip under the edge of  
the upper part of the appliance can  
provide an adequate seal against the  
countertop.  
NEVER use sealing unless it is explicitly  
called for in the instructions. The  
sealing strip under the edge of the  
upper part of the appliance provides a  
sufficient seal against the countertop.  
NEVER use sealing between the  
upper appliance frame and the  
countertop!  
It will hinder access to the appliance  
during servicing, and the frame and  
countertop can be damaged as a  
result.  
32  
 
Electrical connection  
This appliance must be grounded  
according to local or national codes.  
This appliance is equipped with a  
three-prong grounding plug to  
prevent shock hazards. It should be  
plugged directly into a properly  
grounded outlet. Do not cut or  
remove the grounding prong from  
the plug. If the plug does not fit the  
outlet, have the proper outlet  
All electrical work should be  
performed by a qualified electrician  
in accordance with local codes and  
with the:  
-
National Electrical Code  
ANSI / NFPA 70  
for the USA  
installed by a licensed electrician.  
or  
-
To guarantee the electrical safety of  
this appliance, continuity must exist  
between the appliance and an  
effective grounding system. It is  
imperative that this basic safety  
requirement be met. If there is any  
doubt, have the electrical system of  
the house checked by a qualified  
electrician.  
Canadian Electrical Code Part I  
for Canada  
(CSA Standard C 22.1)  
,WARNING  
Disconnect the appliance from the  
main power supply before  
installation or service. To reduce the  
risk of electric shock, make sure that  
the appliance is properly grounded  
after installation.  
The manufacturer cannot be held  
responsible for damages caused by  
the lack, or inadequacy, of an  
effective grounding system.  
Power supply  
Note to the installer  
The automatic ignition requires that the  
appliance be connected to a 120 VAC,  
60 Hz power supply. The supply line  
should be protected by a 15 A fuse.  
Please leave these instructions with the  
consumer or the appliance.  
Actual power consumption (during  
ignition only) is 25 W.  
This appliance is equipped with a  
78 3/4" (2000 mm) long power cord that  
is ready for connection to the  
appropriate outlet.  
Place the power outlet so that it is  
accessible after the appliance has  
been installed in the countertop.  
33  
 
Gas connection  
Installation and service must be  
performed by a qualified installer,  
service agency or the gas supplier.  
The gas connection must be made  
in accordance with local codes or, in  
the absence of local codes, with  
This appliance must be installed  
with its own shut off valve and the  
included gas pressure regulator.  
Both the valve and the regulator  
must be easily accessible to the  
consumer to turn on or shut off the  
gas supply after the appliance is  
installed.  
-
the National Fuel Gas Code,  
ANSI Z 223.1/NFPA 54  
for the USA  
or  
-
the current Can/CGA B 149.1  
and .2 Installation Codes for gas  
burning appliances for Canada.  
Make sure that the maximum gas  
supply pressure before the gas  
This appliance and its individual  
shut off valve must be disconnected  
from the gas supply during any  
pressure testing performed in  
excess of ½ psi (3.5 kPa), or  
isolated from the gas line by closing  
its individual manual shut off valve at  
test pressures equal to or less than  
½ psi (3.5 kPa).  
pressure regulator is never more than  
½ psi for both natural gas or LP gas.  
The minimum supply pressure to get  
the required gas input is  
4" w.c. for natural gas:  
10" w.c. for LP gas.  
Any pipe connections must be made  
using a thread sealant approved for  
gas connections. Failure to correctly  
install these items could lead to a  
gas leak and subsequent explosion.  
Leak testing of the appliance shall  
be conducted according to the  
manufacturer's instructions.  
34  
 
Gas connection  
Gas pressure regulator  
For convenience, an AGA or CGA  
approved flexible stainless steel gas  
hose (accordion type) may be used  
between the gas connection and the  
regulator. This will allow the appliance  
to be lifted out of the countertop for  
cleaning or servicing. Make sure that  
any drawers, cabinet doors, etc., do not  
rub on this gas hose.  
A pressure regulator that is convertible  
from natural to LP gas (Propane) or vice  
versa is included with the appliance.  
The included regulator corresponds  
with the gas type of the appliance.  
Verify before installing.  
The adjusted pressure is:  
natural gas - 4" w.c.  
LP gas - 10" w.c.  
Do not use any regulator unless it  
has been supplied by Miele. Doing  
so may cause a gas leak.  
If there is any doubt concerning  
installation contact the Miele Technical  
Service Department.  
After connecting the appliance check  
all fittings for gas leaks e.g. with  
soapy water.  
When installed properly, the flame will  
be steady and quiet. It will also have a  
sharp, blue inner core that will vary in  
length proportional to the burner size.  
Flame adjustment will not be  
aAppliance  
b½" NPT  
necessary.  
cRegulator  
As shown in the above diagram, the  
included regulator must be used when  
connecting the Miele appliance to your  
gas supply. This item has been  
customized by Miele to meet all  
applicable safety requirements. Make  
sure the regulator is easily accessible  
for adjustment after the appliance has  
been installed.  
35  
 
Gas connection  
The appliance should have been  
ordered for connection to either natural  
gas or LP gas (propane).  
If the appliance is not configured for the  
proper type of gas connection please  
contact your Miele Dealer.  
If the appliance is to be connected to a  
type of gas other than it was originally  
configured for, both the regulator and  
burners must be converted. A  
conversion kit is available as an  
optional accessory from the Miele  
Technical Service Department.  
36  
 
Burner performance  
Rated load at high setting  
Burner  
Type of gas  
KM 2030  
KM 2050  
BTU/hr  
BTU/hr  
kW  
kW  
Small burner  
Natural gas (NG)  
Liquid gas (LP)  
Regular burner Natural gas (NG)  
Liquid gas (LP)  
3500  
3500  
1,00  
1,00  
3500  
3500  
1,00  
1,00  
6200  
5800  
1,80  
1,70  
6200  
5800  
1,80  
1,70  
Power burner  
Natural gas (NG)  
Liquid gas (LP)  
-
-
-
-
8900  
8900  
2,60  
2,60  
Wok  
Natural gas (NG)  
Liquid gas (LP)  
12000  
11000  
3,50  
3,20  
12000  
11000  
3,50  
3,20  
Total  
Natural gas (NG)  
Liquid gas (LP)  
27900  
26100  
8,10  
7,60  
36800  
35000  
10,70  
10,20  
Rated load at low setting  
Burner  
Type of gas  
KM 2030 / KM 2050  
BTU/h  
kW  
Small burner  
Natural gas (NG)  
Liquid gas (LP)  
Regular burner Natural gas (NG)  
Liquid gas (LP)  
850  
850  
0,25  
0,25  
1200  
1200  
0,35  
0,35  
Power burner  
Natural gas (NG)  
Liquid gas (LP)  
1700  
2000  
0,50  
0,60  
Wok  
Natural gas (NG)  
Liquid gas (LP)  
3700  
3700  
1,10  
1,10  
37  
 
How to switch to a different gas type  
,Switchover to a different gas type should only be performed by a duly  
authorized gas company technician.  
Save the nozzles removed from the appliance for future use.  
Nozzle table  
If you switch to a different type of gas, the large and small burner nozzles will  
need to be changed.  
Main nozzle Ø  
Low setting nozzle Ø  
Natural gas (NG)  
Small burner  
Regular burner  
Power burrner  
Wok  
0,90  
1,13  
1,45  
1,63  
0,42  
0,52  
0,60  
1,30 (1A)  
Liquid gas (LP)  
Small burner  
Regular burner  
Power burrner  
Wok  
0,58  
0,72  
0,90  
0,98  
0,27  
0,32  
0,40  
0,60  
The nozzle listings are for a 1/100mm bore diameter.  
38  
 
How to switch to a different gas type  
How to change a nozzle  
Small, normal, and power burners  
Unplug the appliance from the  
electrical supply.  
How to change the main nozzle  
^ Remove the burner cover b, the  
burner ring a (wok) and the burner  
head c.  
^ Use a socket wrench (M7) to  
unscrew the main nozzle h.  
^ Insert the proper nozzles (see Nozzle  
table) and tighten them down.  
Wok burner  
39  
 
How to switch to a different gas type  
How to change the small nozzles  
(all burners)  
To change the small nozzles, you will  
first need to remove the upper part of  
a
the appliance.  
^ Unscrew the mounting screws on the  
burner.  
^ Pull the control knob up and off.  
^ Take off the upper part of the  
appliance.  
b
^ Remove the ignition switch a.  
^ Use a small screwdriver to unscrew  
the small nozzle b from the gas tap.  
^ Use needle-nosed pliers to pull the  
nozzle out.  
^ Insert the proper nozzles (see Nozzle  
table) and tighten them down.  
40  
 
How to switch to a different gas type  
After switching over  
^ Use the reverse order to re-assemble  
the burner parts.  
^ Before putting the upper part of the  
appliance back in place, light each  
burner with matches to test the seal  
on all the gas flow parts.  
^ After testing, set aside the loose  
burner parts.  
^ Put the upper part of the appliance  
back in place.  
^ Screw down the lower part of the  
burner, then put the loose burner  
parts back into place, making sure to  
follow the right order.  
^ Put the control knob back on.  
^ Finally, check the flame behaviour of  
each burner.  
The flame must not go out in the low  
setting, even if the control knob is  
quickly turned from "high" to "low".  
At the high setting, the flame needs to  
burn with a clearly visible core.  
^ In the nozzle pack, find the  
appropriate sticker for the new gas  
type and stick it over top of the  
previous sticker.  
41  
 
Alteration rights reserved / 4908  
M.-Nr. 07 520 080 / 00  
For the most updated manual see the Miele web site.  
 

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