Kyocera Model Vehicle KD135GX LPU User Manual

Although KDxxxGX-LPx series modules are quite  
durable, the glass can be broken (and the module will no  
longer work properly) if it is dropped or hit by tools or  
other objects.  
The module frame is made of anodized aluminum, and  
therefore corrosion can occur if the module is subject to  
a salt-water environment and is in contact with another  
type of metal (electrolytic corrosion). If required, PVC or  
stainless steel washers can be placed between PV  
module frame and support structure to prevent this type  
of corrosion.  
KDxxxGX-LPx series module frame(s) must be  
attached to a support structure by one of the methods  
described in Section 6, Installing KDxxxGX-LPx series  
module(s).  
Module support structures to be used to support  
KDxxxGX-LPx series module(s) should be wind rated  
and approved by the appropriate local and civil codes  
prior to installation.  
Do not expose the back of the module to direct sunlight  
In Canada installation shall be in accordance with CSA  
C22.1, Safety Standard for Electrical Installations,  
Canadian Electrical Code, Part 1.  
INSTALLATION MANUAL  
FOR THE  
KD135GX-LPUKD245GX-LPB  
OF  
SOLAR PHOTOVOLTAIC POWER MODULES  
Please read this manual carefully before installing the modules.  
KYOCERA  
6C-208590  
1. INTRODUCTION  
As the world leader in the development and application of  
high technology ceramic/silica materials, Kyocera offers a  
wide range of highly efficient and reliable crystalline silicon  
solar photovoltaic (PV) power modules. Kyocera began to  
extensively research PV technology in 1975 and  
commenced manufacturing operations in 1978. Since then,  
Kyocera has supplied millions of cells and modules  
throughout the world. With years of experience and  
state-of-the-art technology, Kyocera provides the highest  
quality PV power modules in a range of sizes designed to  
meet the requirements of the most demanding energy and  
power users worldwide.  
When handle the modules, DO NOT HOLD THEM BY  
SUPPORTING ONLY ONE SIDE OF THE LONG  
FRAME BECAUSE IT CAN CAUSE SEPARATION OF  
THE GLASS AND FRAME.  
CAUTION  
2. APPLICATIONS  
KDxxxGX-LPx series modules are a reliable, virtually  
maintenance-free direct current (DC) power source,  
designed to operate at the highest level of efficiency.  
KDxxxGX-LPx series modules are ideal for remote home,  
water pumping, utility-tied, telecommunications and  
many other applications either with or without using  
storage batteries.  
FIRE RATING  
In case of roof installation, PV module assembly shall be  
mounted on a fire resistant roof covering rated for the  
application. KDxxxGX-LPx series modules are  
comprised of a glass front surface, polyethylene  
terephthalate (PET) backsheet with a Class C fire rating.  
GROUNDING  
Refer to “Grounding” section.  
3. WARNINGS & SAFETY  
PV modules generate electricity when exposed to light.  
Arrays of many modules can cause lethal shock and  
burn hazards. Only authorized and trained personnel  
should have access to these modules. To reduce the risk  
of electrical shock or burns, modules may be covered  
with an opaque material during installation. Do not touch  
live terminals with bare hands. Use insulated tools for  
electrical connections. Do not use these modules for  
solar concentration.  
BATTERY  
When PV modules are used to charge batteries, the  
battery must be installed in a manner, which will ensure  
the performance of the system and the safety of its users.  
Follow the battery manufacturers safety guidelines  
concerning installation, operation and maintenance  
recommendations. In general, the battery (or battery  
bank) should be kept away from people and animals.  
Select a battery site that is protected from sunlight, rain,  
snow, debris, and is well ventilated. Most batteries  
generate hydrogen gas when charging, which can be  
explosive. Do not light matches or create sparks near  
the battery bank. When a battery is installed outdoors, it  
should be placed in an insulated and ventilated battery  
case specifically designed for this purpose.  
PERMIT  
Before installing your PV system, contact local  
authorities to determine the necessary permits,  
installation and inspection requirements.  
INSTALLATION AND OPERATION  
Systems should be installed by qualified personnel only.  
The system involves electricity, and can be dangerous if  
the personnel are not familiar with the appropriate safety  
procedures.  
4. SITE SELECTION  
In most applications, KDxxxGX-LPx series modules should  
be installed in a location where they will receive maximum  
sunlight throughout the year. In the Northern Hemisphere,  
Do not step on the module.  
 
(1)to one of the .35” (9mm) diameter holes marked “ground”  
using 5/16” stainless steel hardware. Wrap conductor  
around bolt. Tighten the screws with adequate torque  
(usually 132 in-lb). Avoid direct contact of copper ground  
conductor to aluminum frame.  
(2)to a ground lug (manufacturer:ILSCO,model:GBL-4DBT).  
Tighten the screws with adequate torque (usually 62  
in-lb). Use #10-32 stainless steel hardware to attach the  
lug to the module frame by the torque of 40 in-lb. A  
stainless steel star washer, positioned between the lug  
and the anodized surface of the frame, must be employed  
to break through the anodized layer of the frame  
extrusion and electrically connect the ground lug to the  
conducting aluminum frame material.  
maximum system voltage at lowest PV module  
operating temperature.  
11. MAINTENANCE  
KDxxxGX-LPx series modules are designed for long life  
and require very little maintenance. Under most weather  
conditions, normal rainfall is sufficient to keep the module  
glass surface clean. If dirt build-up becomes excessive,  
clean the glass surface only with a soft cloth using mild  
detergent and water. USE CAUTION WHEN CLEANING  
THE BACK SURFACE OF PV MODULE TO AVOID  
PENETRATING BACK SHEET. PV modules that are  
mounted flat (0°tilt angle) should be cleaned more often,  
as they will not "self clean" as effectively as modules  
mounted at a 15°tilt or greater. Once a year, check the  
general condition of the wiring and check to be sure that  
mounting hardware is tight. Loose connections may result  
in a damaged module or array.  
As a general rule, avoid direct contact of copper or copper  
alloy ground conductors with the aluminum module frame.  
All ground bond securing hardware in contact with either the  
aluminum module frame and / or copper or copper alloy  
ground conductors must be stainless steel.  
KYOCERA Solar Group Sales Office  
Nut  
KYOCERA Corporation  
Spring washer  
Flat washer  
Ground conductor  
Cup washer  
Corporate Solar Energy Group  
6 Takeda Tobadono-cho Fushimi-ku, Kyoto 612-8501, Japan  
Phone: 81-75-604-3476  
Nut  
Fax: 81-75-604-3475  
Spring washer  
Ground lug  
Star washer  
Star washer  
KYOCERA Solar, Inc.  
Aluminum  
7812 East Acoma Drive, Scottsdale, AZ 85260, U.S.A.  
Phone: 1-480-948-8003 or 1-800-223-9580  
Fax: 1-480-483-6431  
Aluminum frame  
frame  
Flat washer  
Bolt  
Flat washer  
Bolt  
KYOCERA Solar Pty Ltd.  
Level 3, 6-10 Talavera Road, North Ryde NSW 2113, Australia  
Phone: 61-2-9870-3946  
Fax: 61-2-9888-9673  
9. BLOCKING DIODES  
In systems utilizing a battery, blocking diodes are typically  
placed between the battery and PV module output to  
prevent battery from discharging at night. KDxxxGX-LPx  
series modules are made of polycrystalline cells with high  
electrical “back flow” resistance to nighttime battery  
discharging. As a result, KDxxxGX-LPx series modules do  
not contain a blocking diode when shipped from the factory.  
Most PV charge regulators and inverters incorporate  
nighttime disconnect feature.  
KYOCERA Solar do Brasil Ltda.  
Av. das Americas, 20007 –Bloco 2 – Salas (rooms) 105 to 108,  
Rio de Janeiro, 22790-851, Brazil  
Phone: 55-21-3724-3900  
Fax: 55-21-3724-3911  
KYOCERA Fineceramics GmbH  
Fritz-Mueller-Strasse 27, 73730 Esslingen, Germany  
Phone: 49-711-93934-999  
Fax: 49-711-93934-950  
KYOCERA Asia Pacific Pte. Ltd.  
298 Tiong Bahru Road, #13-03/05 Central Plaza  
168730 Singapore  
10. BYPASS DIODES  
Phone: 65-6271-0500  
Fax: 65-6271-0600  
Partial shading of an individual module in a source circuit  
string (i.e. two or more modules connected in series) can  
cause a reverse voltage across the shaded cells within the  
module. Module output current is then forced through the  
shaded area by the remaining illuminated cells and other  
PV modules in series with the partially shaded module(s).  
The current forced through the shaded cells within PV  
module (or modules) causes additional module heating and  
severe loss of power. All KDxxxGX-LPx series modules are  
supplied with factory installed (non user serviceable)  
bypass diodes.  
KYOCERA Asia Pacific Ltd.  
Room 801-802, Tower 1, South Seas Centre,  
75 Mody Road, Tsimshatsui East, Kowloon, Hong Kong  
Phone: 852-2723-7183  
Fax: 852-2724-4501  
KYOCERA Asia Pacific Pte. Ltd. Taipei Branch  
10 Fl., No.66, Nanking West Road, Taipei, Taiwan  
Phone: 886-2-2555-3609  
Fax: 886-2-2559-4131  
KYOCERA (Tianjin) Sales Trading Corporation  
Room 1509, Tower A, Gemdale Plaza,No.91, Jianguo Road,  
Chaoyang District, Beijing, 100022, China  
Phone: 86-10-8528-8838  
Fax: 86-10-8528-8839  
The purpose of bypass diodes is to provide a low-resistance  
current path around the shaded cells, thereby minimizing  
PV module heating and array current losses.  
KYOCERA Korea Co., Ltd.  
Diplomatic Center Room #406, 1376-1,  
Seocho-2Dong, Seocho-Ku, Seoul, 137-072, Korea  
Phone: 82-2-3463-3538  
Fax: 82-2-3463-3539  
PV modules employ bypass diodes that have:  
Rated Average Forward Current [IF(AV)  
]
Above  
maximum system current at highest PV module  
operating temperature.  
Rated Repetitive Peak Reverse Voltage [VRRM] Above  
 
12. SPECIFICATIONS  
Under certain conditions, a photovoltaic module may produce more voltage and current than reported at Standard Test  
Conditions (STC). Refer to Section 690 of the National Electrical Code for guidance in series string sizing and choosing  
overcurrent protection.  
Kyocera KDxxxGX-LPx Series Module Specification  
Electrical Characteristics: @ STC  
Module Type  
Pmax(W)  
Voc(V)  
KD135GX-LPU  
KD185GX-LPU  
KD205GX-LPU  
205  
KD210GX-LPU  
210  
KD215GX-LPU  
215  
KD225GX-LPB  
225  
KD230GX-LPB  
230  
KD235GX-LPB  
235  
KD240GX-LPB  
240  
KD245GX-LPB  
245  
135  
185  
22.1  
29.5  
33.2  
33.2  
33.2  
36.9  
36.9  
36.9  
36.9  
36.9  
Isc(A)  
8.37  
8.58  
8.36  
8.58  
8.78  
8.18  
8.36  
8.55  
8.59  
8.91  
Vpm(V)  
Ipm(A)  
17.7  
23.6  
26.6  
26.6  
26.6  
29.8  
29.8  
29.8  
29.8  
29.8  
7.63  
7.84  
7.71  
7.90  
8.09  
7.55  
7.72  
7.89  
8.06  
8.23  
Factory installed Bypass Diode  
(QTY)  
Series Fuse  
Rating  
YES (2pcs)  
YES (3pcs)  
15  
Thermal Characteristics: Temp. Coefficient  
Voc (V/°C)  
I sc (A/°C)  
Vpm (V/)  
-0.80×10 -1  
5.02×10-3  
-0.92×10-1  
-1.06×10-1  
5.15×10-3  
-1.23×10-1  
-1.20×10-1  
5.02×10-3  
-1.38×10-1  
-1.20×10-1  
5.15×10-3  
-1.39×10-1  
-1.20×10-1  
5.27×10-3  
-1.39×10-1  
-1.33×10 -1  
4.91×10-3  
-1.53×10-1  
-1.33×10 -1  
5.02×10-3  
-1.53×10-1  
-1.33×10 -1  
5.13×10-3  
-1.54×10-1  
-1.33×10 -1  
5.15×10-3  
-1.54×10-1  
-1.33×10 -1  
5.35×10-3  
-1.55×10-1  
Physical Characteristics:  
59.06”  
52.68”  
(1338mm)  
38.98”  
59.06”  
(1500mm)  
38.98”  
59.06”  
(1500mm)  
38.98”  
59.06”  
(1500mm)  
38.98”  
65.43”  
(1662mm)  
38.98”  
65.43”  
(1662mm)  
38.98”  
65.43”  
(1662mm)  
38.98”  
65.43”  
(1662mm)  
38.98”  
65.43”  
(1662mm)  
38.98”  
Length  
(1500mm)  
26.30”  
Width  
(668mm)  
(990mm)  
(990mm)  
(990mm)  
(990mm)  
(990mm)  
(990mm)  
(990mm)  
(990mm)  
(990mm)  
Depth  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
1.81” (46mm)  
27.6 lb  
(12.5kg)  
35.3 lb  
(16.0kg)  
39.7 lb  
(18.0 kg)  
39.7 lb  
(18.0 kg)  
39.7 lb  
(18.0 kg)  
46.3 lb  
(21.0 kg)  
46.3 lb  
(21.0 kg)  
46.3 lb  
(21.0 kg)  
46.3 lb  
(21.0 kg)  
46.3 lb  
(21.0 kg)  
Weight  
Mounting  
Hole  
Diameter .35”(9mm) Quantity 4pcs  
Diameter .35”(9mm) Quantity 4pcs  
Class A  
Grounding  
Hole  
Application  
Class  
NOTES  
(1) The electrical characteristics are within +/-5% of the installed values of Pmax and within +/-10% of the installed values of Isc and Voc  
under standard test conditions (irradiance of 1000W/m2, AM 1.5 spectrum, and a cell temperature of 25 deg C).  
(2) See module specification sheet for most recent electrical characteristics.  
(3) See module drawing for mounting grounding holes locations.  
MODULE DIMENSIONS  
MODULE DIMENSIONS  
DIM.G  
.35"  
DIM.G  
37.13" .35"  
43.31"  
DIM.A  
DIM.D  
.49"  
.49"  
DIM.E  
DIM.F  
DIM.A  
DIM.D  
DIM.E  
DIM.F  
DIM.B  
DIM.C  
25.31"  
37.99"  
DIM.B  
DIM.C  
MODULE TYPE  
KD135GX-LPU  
KD185GX-LPU  
MODULE TYPE  
37.13"  
59.06" 26.30"  
52.68" 38.89"  
10.96"  
10.10"  
59.06" 38.98"  
65.43" 38.98"  
.49"  
.49"  
37.99"  
37.99"  
10.96"  
11.06"  
KD205GX-LPU,KD210GX-LPU,KD215GX-LPU  
32.48" .35"  
KD225GX-LPB,KD230GX-LPB,KD235GX-LPB,KD240GX-LPB,KD245GX-LPB  
.35"  
KD225GX-LPB  
KD230GX-LPB  
KD235GX-LPB  
KD240GX-LPB  
KD245GX-LPB  
KD205GX-LPU  
KD210GX-LPU  
KD215GX-LPU  
KD135GX-LPU  
KD185GX-LPU  
φ“G”  
[TYP.]  
φ“G”  
[TYP.]  
39.8"  
WIRE  
46.9"  
WIRE  
37.8"  
WIRE  
33.1"  
WIRE  
43.3"  
35.4"  
LENGTH  
LENGTH  
LENGTH  
WIRE  
LENGTH  
40.6"  
WIRE  
WIRE  
33.1"  
WIRE  
LENGTH  
LENGTH  
LENGTH  
LENGTH  
a
a
a
a
a
a
a
a
b
b
b
b
b
b
"D"  
"C"  
“B”  
GROUND HOLE  
MARKED  
b
b
"D"  
“C”  
“B”  
"D"  
“C”  
“B”  
GROUND HOLE  
MARKED  
"D"  
"C"  
"B"  
0.47"  
0.41"  
0.47"  
0.79"  
SECTION a-a  
1.18"  
SECTION b-b  
 

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